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Intel

®

 945G Express Chipset GMCH Thermal Design Guide

 

 

Thermal Metrology

 

 

3 Thermal 

Metrology 

The system designer must measure temperatures in order to accurately determine the thermal 
performance of the system. Intel has established guidelines for proper techniques of measuring 
chipset component case temperatures.  

3.1 

Case Temperature Measurements 

To ensure functionality and reliability, the chipset GMCH is specified for proper operation when 
T

C

 is maintained at or below the maximum temperature listed in Table 2. The surface temperature 

at the geometric center of the die corresponds to T

C

. Measuring T

C

 requires special care to ensure 

an accurate temperature reading. 

Temperature differences between the temperature of a surface and the surrounding local ambient 
air can introduce error in the measurements. The measurement errors could be due to a poor 
thermal contact between the thermocouple junction and the surface of the package, heat loss by 
radiation and/or convection, conduction through thermocouple leads, or contact between the 
thermocouple cement and the heat sink base. To minimize these measurement errors a 
thermocouple attach with a zero-degree methodology is recommended. 

3.1.1 Thermocouple 

Attach 

Methodology 

1.

 

Mill a 3.3 mm (0.13 in.) diameter hole centered on bottom of the heat sink base. The milled 
hole should be approximately 1.5 mm (0.06 in.) deep. 

2.

 

Mill a 1.3 mm (0.05 in.) wide slot, 0.5 mm (0.02 in.) deep, from the centered hole to one edge 
of the heat sink. The slot should be parallel to the heat sink fins (see Figure 3). 

3.

 

Attach thermal interface material (TIM) to the bottom of the heat sink base.  

4.

 

Cut out portions of the TIM to make room for the thermocouple wire and bead. The cutouts 
should match the slot and hole milled into the heat sink base. 

5.

 

Attach a 36-gauge or smaller calibrated K-type thermocouple bead or junction to the center of 
the top surface of the die using a high thermal conductivity cement. During this step, make 
sure no contact is present between the thermocouple cement and the heat sink base because 
any contact will affect the thermocouple reading.

 

 

Caution:

 

It is critical that the thermocouple bead makes contact with the die (see Figure 2). 

6.

 

Attach heat sink assembly to the GMCH, and route thermocouple wires out through the 
milled slot. 

Figure 2 

0° Angle Attach Methodology (Top View) 

 

NOTE: 

Drawing not to scale. 

Order #308643

 

 

11 

Summary of Contents for 945G - Bulk Single Unit Atx Exp

Page 1: ...Intel 945G Express Chipset Graphics and Memory Controller Hub GMCH for Embedded Applications Thermal Design Guide August 2005 Order 308643 001...

Page 2: ...including Intel Corporation This document and the software described in it are furnished under license and may only be used or copied in accordance with the terms of the license The information in th...

Page 3: ...Solution 14 4 1 Operating Environment 14 4 1 1 1U Form Factor Operating Environment 14 4 2 Mechanical Design Envelope 16 4 3 Thermal Solution Assembly 16 4 3 1 Solder Down Anchors 16 4 3 2 Thermal In...

Page 4: ...0 Package Drawing 21 11 Reference Thermal Solution Assembly 22 12 1U Copper Heat Sink 23 13 Heat Sink Gasket 24 14 Torsional Heat Sink Attach Clip 25 Tables 15 1 Chipset Loading Specifications 9 2 GMC...

Page 5: ...design a cooling solution for systems that implement the 945G Express Chipset GMCH Properly designed solutions provide adequate cooling to maintain the 945G Express Chipset GMCH case temperature at or...

Page 6: ...d heat sink This temperature is measured at the geometric center of the top of the package case die TDP Thermal design power is specified as the highest sustainable power level of most or all of the r...

Page 7: ...41 530 531 and 520 521 Supporting Hyper Threading Technology Datasheet Available electronically see Note Intel Pentium 4 Processor on 90 nm Process in the 775 Land LGA Package Thermal and Mechanical D...

Page 8: ...drawing of the package is shown in Figure 10 Appendix B 2 2 Non Grid Array Package Ball Placement The 945G Express Chipset GMCH package utilizes a balls anywhere non standard grid ball pattern Minimu...

Page 9: ...r below the maximum value specified in Table 2 System and component level thermal enhancements are required to dissipate the heat generated and maintain the GMCH within specifications Section 3 provid...

Page 10: ...estimate also includes a margin to account for process variation 2 5 1 2 Post Silicon Once the product silicon is available post silicon validation is performed to assess the validity of pre silicon...

Page 11: ...To minimize these measurement errors a thermocouple attach with a zero degree methodology is recommended 3 1 1 Thermocouple Attach Methodology 1 Mill a 3 3 mm 0 13 in diameter hole centered on bottom...

Page 12: ...of the average approach air temperature Intel recommends averaging temperatures recorded from two thermocouples spaced about 25 mm 1 0 in apart Locations for both single and paired thermocouples are p...

Page 13: ...ser may have to adjust the locations for a specific chassis Be aware that sensors may need to be aligned perpendicular to the airflow velocity vector or an inaccurate measurement may result Measuremen...

Page 14: ...e GMCH The potential for increased airflow speeds may be realized by ensuring that airflow from the processor thermal solution exhausts in the direction of the GMCH heat sink In addition GMCH board pl...

Page 15: ...irflow LFM Thermal Characterization Parameter C W Sink to Ambient Case to Ambient Figure 6 Typical 1U Server Motherboard Component Placement Caution Heat sink orientation alone does not guarantee that...

Page 16: ...oard by assembling the anchors into the board placing the heat sink over the GMCH and then fastening the clip to the anchors A thermal interface material Honeywell PCM45F is pre applied to the heat si...

Page 17: ...ce The thickness of the gap is determined by the flatness of both the heat sink base and the die plus the thickness of the TIM and the clamping force applied by the heat sink attachment method To ensu...

Page 18: ...nvironmental Reliability Requirements Test 1 Requirement Pass Fail Criteria 2 Mechanical Shock 3 drops for and directions in each of 3 perpendicular axes i e total 18 drops Profile 50 G trapezoidal wa...

Page 19: ...aterial Honeywell N A PCM45F Paula Knoll 858 279 2956 Paula_knoll honeywell com CCI ACK N A Harry Lin USA 714 739 5797 hlinack aol com Monica Chih Taiwan 866 2 29952666 x131 Monica_chih ccic com tw He...

Page 20: ...rawings Order 308643 Appendix B Mechanical Drawings This appendix contains the following mechanical drawings Drawing Name Page Number Package Drawing 21 Reference Thermal Solution Assembly 22 1U Coppe...

Page 21: ...Intel 945G Express Chipset GMCH Thermal Design Guide Mechanical Drawings Figure 1 Package Drawing Order 308643 21...

Page 22: ...Intel 945G Express Chipset GMCH Thermal Design Guide Mechanical Drawings Figure 2 Reference Thermal Solution Assembly 22 Order 308643...

Page 23: ...Intel 945G Express Chipset GMCH Thermal Design Guide Mechanical Drawings Figure 3 1U Copper Heat Sink Order 308643 23...

Page 24: ...Intel 945G Express Chipset GMCH Thermal Design Guide Mechanical Drawings Figure 4 Heat Sink Gasket 24 Order 308643...

Page 25: ...Intel 945G Express Chipset GMCH Thermal Design Guide Mechanical Drawings Figure 5 Torsional Heat Sink Attach Clip Order 308643 25...

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