Intek Rheotherm 100 Manual Download Page 15

- 13 -

MODEL100 REV D.wpd

4.3 SPARE PARTS

There are no normally recommended spare parts to stock.  The transducer and electronics are a matched
set and therefore are not interchangeable with others.  Should a spare be needed, a complete unit should
be ordered and stocked.  For AC powered units, the spare fuse is a ½A, fast acting fuse.  Replace fuse
with Wickmann part number 3730500041 or equivalent.  For units powered by 24 Vdc, the fuse is a 1A
slow blow fuse.  Replace with Wickmann part number 3741100041.  

4.4 TROUBLE SHOOTING

TABLE I. TROUBLE SHOOTING GUIDE

OBSERVATION

PROBABL E CAUSE

REMEDY

Output continually drifting
downward with constant
flow.

1.

Coating forming on wetted
surface o f transducer.

1.

Clean transducer periodically or
adju st calibration  (cal)
potentiometer until layer build-
up stabilizes.

Output saturates high or
low  —  will not resp ond  to
flow change.

1.

Loose tra nsducer cable
connections.

2.

Flow rate not yet within range
of me ter.

3.

Meter/Calib switch in wrong
position.

4.

Transducer cable damaged.

5.

Bad elec tronic com pon ent.

6.

Blown fuse.

1.

Securely connect transducer
cable.

2.

Check flow.

3.

Check Meter/C alib sw itch is in
"meter" position.

4.

Check cable continuity.

5.

Perform transducer and
electronics functional test (see
SE CT ION  3.5).  W rite resu lts
down and consult factory.

6.

Replace fuse as needed.

Output varies with flow
but not stable.

1.

Fluid temperature not stable.

2.

Fluid m ixture not prop erly
blended.

3.

Gas mixed with liquid.

4.

Flow not fully developed.

1.

Tun e temp erature controller,
add  insulation and/or ad d static
mixer in front of tran sducer.

2.

Add static mixer in front of
transdu cer.

3.

Reduce gas pressure or check
for air ingress on suction side of
pump.  Refer to Installation
Section.

4.

Check inlet and outlet for
proper straight line length &
freedom from  obstructions.

Summary of Contents for Rheotherm 100

Page 1: ...isclose to its satisfaction to have been thus defective this warranty being expressly inlieu of all other warranties express or implied and all other obligation or liabilities on Intek s part The purc...

Page 2: ...al Check 11 SECTION 4 MAINTENANCE 12 4 1 GENERAL MAINTENANCE 12 4 3 SPARE PARTS 13 4 4 TROUBLE SHOOTING 13 TABLE I TROUBLE SHOOTING GUIDE 13 SECTION 5 CUSTOMER SERVICE 14 5 1 QUESTION ON EXISTING HARD...

Page 3: ...ures of Rheotherm instruments are Nonintrusive flow measurement For pipe sizes from 0 030 to 2 inches flow sensing can be done from outside the flow tube No moving parts There are no rotating translat...

Page 4: ...non linear output is approximately proportional to the logarithm of flow Intek Inc is licensed to use this patented and trademarked flow measurement technique Nonintrusive transducer Example of Exampl...

Page 5: ...clean and free of permanent layer build up 7 Do not exceed pressure limits of the tube or fittings 8 Maintain a thermally stable environment short term for the transducer and adjacent line See SECTION...

Page 6: ...and if supplied the gasket is in place Seal conduit lines at the connector box if conduit lines can become wet 1 TU nonintrusive TU 1 16 and TUc transducers unless they have optional O D ends particul...

Page 7: ...uniform fluid temperature A box around the sensor and inlet tubing is highly recommend for operating temperatures higher than room ambient Allow enough inlet tubing inside the box to allow the fluid...

Page 8: ...ronics housings are available These include NEMA 4 laboratory bench type explosion proof and panel mount enclosures as well as special models to meet customer requirements These come in different size...

Page 9: ...rly after installation is completed check these connections again In general the laboratory unit will have a plug in connector for the transducer cable 2 Power The input power requirement is listed on...

Page 10: ...r a particular fluid either at the factory or in the field If the fluid changes properties the calibration changes Therefore once calibrated do not allow fluid properties such as density and viscosity...

Page 11: ...2 Transducer isolation check Figure B p 11 3 Electronic circuit board check Figure C p 11 1 The transducer continuity check is performed as follows see Figure A p 11 A Disconnect the transducer cable...

Page 12: ...the TEMP and the GND test point jumpers Select R3 for proper TEMP value Select R2 coarse and adjust R1 fine for T value G Compare the measured flow rate and the indicated flow rate to original calibra...

Page 13: ...11 MODEL100 REV D wpd...

Page 14: ...is a single point linear offset and this should usually be tried first All calibrations should be done at normal operating temperature When a single point calibration or recalibration is required it i...

Page 15: ...izes Output saturates high or low will not respond to flow change 1 Loose transducer cable connections 2 Flow rate not yet within range of meter 3 Meter Calib switch in wrong position 4 Transducer cab...

Page 16: ...the phone Please provide as complete a description as possible of the problems encountered 5 3 FACTORY AND FIELD SERVICE If you request field service Intek has experienced engineers available to meet...

Page 17: ...0 Vac 50 60 Hz Q 24 Vdc Output 4 20 mA Q 0 5 Vdc Q 0 10 Vdc Pressure Rating Temperature Rating Calibrated Range Wetted Material 316 stainless steel Q other Enclosure Type NEMA 4 Q NEMA 4X Q NEMA 7 CL...

Page 18: ...TA FOR FUNCTIONAL TEST Unit Serial Number I II III IV V VI TEMP T TP4 Linear Output Instrument Display Flow Rate Note An offset of data in Column III and IV with respect to Column II may appear if the...

Page 19: ...17 Figure 1 Rheotherm 100 Rev B Signal Conditioner PCB Layout...

Page 20: ...18 Figure 2 Flow Rate vs Output Curve...

Reviews: