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INOXPA VEEVALV, Installation, Service And Maintenance Instructions

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INSTALLATION, SERVICE AND MAINTENANCE 

INSTRUCTIONS 

 

VEEVALV 

‘09

 

 

 

 

INOXPA, S.A. 

c/Telers, 54 Aptdo. 174 

E-17820 Banyoles 

Girona (Spain) 

Tel. : (34) 972 - 57 52 00 

Fax. : (34) 972 - 57 55 02 

Email: [email protected] 

www.inoxpa.com 

   

Original Manual 

10.300.30.02EN 

(C)  2021/12 

 

Summary of Contents for VEEVALV

Page 1: ...AND MAINTENANCE INSTRUCTIONS VEEVALV 09 INOXPA S A c Telers 54 Aptdo 174 E 17820 Banyoles Girona Spain Tel 34 972 57 52 00 Fax 34 972 57 55 02 Email inoxpa inoxpa com www inoxpa com Original Manual 10 300 30 02EN C 2021 12 ...

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Page 4: ...oads Danger to the correct operation of the equipment Commitment to safety at the workplace Protective goggles requirement 1 4 GENERAL SAFETY INSTRUCTIONS Read the instruction manual carefully before installing and starting up the valve Contact INOXPA in case of doubt 1 4 1 During the installation The Technical Specifications of Chapter 8 should always be observed The installation and use of the v...

Page 5: ...tances 1 5 GUARANTEE Any guarantee will be cancelled immediately and as a matter of law and in addition we will require compensation for any claims of civil liability presented by third parties in case The installation and maintenance work has not been carried out according to the instructions of this manual The repairs are not carried out by our personnel or have been carried out without our writ...

Page 6: ... 8 3 8 Welding 9 3 9 Air connection to actuator 9 4 Start up 4 1 Start up 10 4 2 Operation 10 5 Operating Problems Causes and Solutions 6 Maintenance 6 1 general 12 6 2 Maintenance 12 6 3 Cleaning 13 7 Assembly and Disassembly 7 1 Disassembly Assembly of the manually actuated valve 14 7 2 Procedure for adjusting to closure of the manual valve 15 7 3 Disassembly Assembly of the pneumatically actuat...

Page 7: ...e or its constituent parts for possible damage caused during transport Avoid any possible damage to the valve and its components 3 3 STORAGE If the valve and or diaphragm is not going to be assembled for immediate use and are stored for later installation they must be stored in a closed area according to the following conditions Temperature from 15ºC to 30ºC Relative humidity 60 No sunlight store ...

Page 8: ...SURFACE FINISH Exterior Interior MM MIRROR MIRROR Ra 0 5 standard SM SATIN MIRROR Ra 0 8 Ra 0 5 CONNECTION TYPE 0 WELD 6 BRIDA PN 6A DIN 11851 SERIE 1 1 MALE 7 CLAMP 2 MANDREL 8 FLANGE PN 10C DIN 11851 SERIES 3 3 BUT 3 4 IDENTIFICATION V1 D 0 0 00 06 52 025 MM The buyer or user will be responsible for the assembly installation starting and operation of the valve 3 5 LOCATION Place the valve in suc...

Page 9: ...ced in the installation Expansion of the pipes during circulation of hot liquids The weight that the pipes can withstand Excessive intensity of welding For the valve to be completely drainable it must be placed at an angle of 2o to 3o in the line of the tube and 20o on a perpendicular plane to the tube as shown in the figure The designer and or user is are ultimately responsible for drainage of th...

Page 10: ...actuator 3 9 AIR CONNECTION TO ACTUATOR Connect and check the air connections as required Single Acting Spring Return or Double Acting INOXPA valves are supplied with Ø6 tube connections and a silencer in Single Acting actuators Bear in mind the quality of the compressed air in accordance with the specifications described in chapter 8 Technical Specifications The compressed air pressure for the NO...

Page 11: ...nlet to the actuator is as specified in Chapter 8 Technical Specifications Ensure the quality of the compressed air in accordance with the specifications described in Chapter 8 Technical Specifications Operate the valve 4 2 OPERATION Do not touch the moving parts of the valve when the actuator is connected to the compressed air Never place fingers inside the body when you have assembled a pneumati...

Page 12: ...ature wearing of the diaphragms Diaphragm worn or affected by the fluid Excessive pressure in the line Working temperature too high Loss of watertightness vibration Tight too much the valve with the manual handle Replace the diaphragm with another of different material and more appropriate to the fluid Tighten any loose components Clean frequently In NO and A A actuators reduce air pressure Turn t...

Page 13: ... The valve should not be hot during maintenance Danger of burns 6 2 1 Diaphragm maintenance REPLACEMENT OF DIAPHRAGMS Preventive maintenance Media at temperatures 60ºC replace after twelve 12 months Media at temperatures of 60ºC to 120ºC replace after three 3 months Exposure to steam 100 C but maximum 140 C The diaphragm should be inspected after approx 50 hours exposure e g after 100 sterilisatio...

Page 14: ...n b Acid solution 0 5 by weight of nitric acid HNO3 at 70ºC 150ºF or 0 7 litres HNO3 at 53 100 l of water cleaning solution Check the concentration of cleaning solutions this may cause the deterioration of the seals within the valve To remove any remains of cleaning products ALWAYS perform a final rinse with clean water on completion of the cleaning process Before beginning the disassembly and ass...

Page 15: ...urn the actuator handle 10 so that the valve is in the closed position 4 Remove the diaphragm 05 from the compressor 63 Assembly 1 Turn the actuator handle 10 so that the valve is in the closed position 2 Attach the diaphragm 05 to the compressor 63 so that the metal pin of the diaphragm is inserted into the groove of the compressor 3 Place the actuator 10 in the open valve position 4 Connect the ...

Page 16: ...able for size nº 4 1 Remove the cap 07 with a spanner 2 Supply water under pressure to only one inlet of the valve maximum pressure according to chapter 8 of Technical Specifications 3 Turn the handle till the end but without forcing it too much to avoid an excessive compression of the diaphragm 4 With the spanner tighten the self locking nut 26 against the lower piece Or place the self locking nu...

Page 17: ...rom the compressor 63 Assembly 1 Turn the actuator 10 so that the valve is in the closed position NC valves only 2 Attach the diaphragm 05 to the compressor 63 so that the metal pin of the diaphragm is inserted into the groove of the compressor 3 Apply compressed air to the actuator 10 in order to set the diaphragm 05 in the open position NC valve only 4 Connect the body 01 to the actuator 10 by s...

Page 18: ...consult INOXPA Minimum working pressure Vacuum may vary according to model consult INOXPA Pipework temperature for actuators For autoclavable actuators consult INOXPA Stainless steel valve Plastic valve 20ºC 4ºF 140ºC 284ºF 5ºC 41ºF 80ºC 176 ºF for actuation of PP 30 GF Compressed air pressure NC 5 7 bar 72 101 PSI actuator recommended pressure 6 bar 97 PSI NO and A A max 4 bar 58 PSI actuator rec...

Page 19: ...e 20 C 4ºF 20 C 4ºF 10 C 14ºF 20 C 4ºF Sterilization temperature 1 140 C 30 min 140 C 30 min No recomendado 140 C 30 min Certificate FDA USP FDA FDA USP FDA USP 1 Temperature allowed without actuate the valve Tools assembly tightening torque Valve size DN 6 to 10 DN to DN DN 15 to 25 DN to 1 DN 32 to 40 DN 1 DN 50 DN 2 DIN 911 spanner 3 5 6 10 Max tightening torque 2 Nm 6 Nm 11 Nm 34 Nm Excessive ...

Page 20: ... 2 130 160 134 191 50 8 1 65 159 47 5 64 237 48 5 70 114 68 105 89 122 1 65 Weld OD Clamp SMS male 38 68 60 86 1 65 86 25 4 Nº1 Nº2 Size DN A B C D E F H J K H J K 6 8 6 2 8 10 8 10 12 1 5 10 34 120 10 28 15 19 16 156 16 34 20 23 20 160 20 44 25 29 2 114 26 50 5 166 26 52 32 35 140 32 32 58 40 41 182 38 38 65 Nº4 50 130 160 134 191 53 1 5 159 50 64 237 50 78 50 5 68 105 89 122 95 134 89 160 34 Wel...

Page 21: ... 35 5 60 Nº4 2 130 287 134 191 50 8 1 65 159 47 5 64 237 48 5 70 1 65 114 68 89 122 143 Weld OD Clamp SMS Male 38 60 86 1 65 86 25 4 111 Nº1 Nº2 Size DN A B C D E F H J K H J K 6 8 6 2 8 10 8 10 12 1 5 10 34 120 10 28 15 19 16 156 16 34 20 23 20 160 20 44 25 29 2 114 26 50 5 166 26 52 32 35 32 32 58 40 41 38 38 65 Nº4 50 130 287 135 191 53 1 5 159 50 64 237 50 78 95 108 160 211 25 4 34 1 1 6 158 1...

Page 22: ...N MATERIAL CANTIDAD 01 Body CF 3M 1 04 Handle CF 8 PP 30GF 1 05 Diaphragm 1 07 Cover POM 1 08 Shaft AISI 304 1 12 Bonnet CF 3M PP 30GF 1 17 Bushing Brass 1 20A O ring NBR 1 20B O ring NBR 1 23 DIN 912 Allen screw A2 4 25 WASHER DIN 127 A2 4 26 Self locking nut A2 1 42 Washer PTFE GF 2 43 Key AISI 304 1 45 DIN 471 elastic ring A2 1 63 Compressor CF 3M 1 ...

Page 23: ... CANTIDAD 01 Body CF 3M 1 04 Handle CF 8 1 05 Diaphragm 1 07 Cover POM 1 08 Shaft AISI 304 1 12 Bonnet CF 3M 1 17 Bushing Brass 1 20A O ring NBR 1 20B O ring NBR 1 20C O ring NBR 1 23 DIN 912 Allen screw A2 4 25 WASHER DIN 127 A2 4 42B Bottom washer PTFE GF 1 42C Top washer PTFE GF 1 43 Key AISI 304 1 45 DIN 471 elastic ring A2 1 63 Compressor CF 3M 1 ...

Page 24: ...EEL PNEUMATICALLY ACTUATED VALVE POSICIÓN DESIGNACIÓN MATERIAL CANTIDAD 01 Casing CF 3M 1 05 Diaphragm 1 07 Indicator Glass PC 1 10 Actuator AISI 304 1 18 Straight connector R 1 8 1 18A Silencer R 1 8 1 20D O ring NBR 1 23 DIN 912 Allen screw A2 4 25 WASHER DIN 127 A2 4 10 300 32 0016 ...

Page 25: ...NOTES ...

Page 26: ...NOTES ...

Page 27: ...NOTES ...

Page 28: ...dova CHISINAU Tel 373 69 102 624 info gmp moldova com INOXRUS САНКТ ПЕТЕРБУРГ Teл 7 812 622 16 26 spb inoxpa com МОСКВА Тел 7 495 120 26 17 moscow inoxpa com STARINOX МOСКВА Тел 7 495 215 02 42 info starinox ru INOXPA UKRAINE КИЕВ Тел 38 044 536 09 57 kiev inoxpa com INOXPA COLOMBIA SAS BOGOTÁ Pbx 57 1 7427577 inoxpa colombia inoxpa com INOXPA USA INC CALIFORNIA Tel 1 707 585 3900 inoxpa us inoxpa...

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