INOXPA INNOVA F Installation, Service And Maintenance Instructions Download Page 4

Generalities 

 

 

 

INOXPA S.A.U.

 10.248.30.03EN · (0) 2019/09   

2. Generalities 

2.1.  INSTRUCTIONS MANUAL 

This  manual  contains  information  about  the  reception,  installation,  operation,  assembly,  disassembly  and 
maintenance of the INNOVA F valve. 

Carefully read the instruction prior to starting the agitator, familiarize yourself with the installation, operation and 
correct use of the agitator and strictly follow the instructions. These instructions should be kept in a safe location 
near the installation area. 

The information published in the instruction manual is based on updated data. 

INOXPA reserves the right to modify this instruction manual without prior notice. 

2.2.  COMPLIANCE WITH THE INSTRUCTIONS 

Not following the instructions may impose a risk for the operators, the environment and the machine, and may 
cause the loss of the right to claim damages. 

This non-compliance may cause the following risks: 

  failure of important machine/plant functions, 

  failure of specific maintenance and repair procedures, 

  possible electrical, mechanical and chemical hazards, 

  risk to the environment due to the type of substances released. 

2.3.  WARRANTY 

Any warranty will be void immediately and lawfully and, additionally, INOXPA will be compensated for any civil 
liability claims submitted by third parties, in the following cases:  

  the service and maintenance work have not been carried out in accordance with the service instructions, 

the  repairs  have  not  been  carried  out  by  our  personnel  or  have  been  carried  out  without  our  written 
authorisation, 

  modifications have been carried out on our material or equipment without written authorisation, 

  the parts or lubricants used are not original INOXPA parts and products, 

  the material or equipment has been improperly used, has been used negligently, or has not been used 

according to the instructions and their intended. 

 
 

The General Conditions of Delivery already in your possession are also applicable. 

 

The machine may not undergo any modification without prior approval from the manufacturer. 

For your safety, only use original spare parts and accessories. 

The usage of other parts will relieve the manufacturer of any liability. 

Changing  the  service  conditions  can  only  be  carried  out  with  prior  written  authorization  from 
INOXPA. 

 

Please do not hesitate to contact us in case of doubts or if further explanations are required regarding 
specific data (adjustments, assembly, disassembly, etc.). 

 

Summary of Contents for INNOVA F

Page 1: ...INSTALLATION SERVICE AND MAINTENANCE INSTRUCTIONS TANK BOTTOM VALVE INNOVA F Original manual 10 248 30 03EN 0 2019 09 10 248 32 0016...

Page 2: ...on INNOVA Type INNOVA F From serial number IXXXXXX to IXXXXXX 1 XXXXXXXXXIIN to XXXXXXXXXIIN 1 Fulfills all the relevant provisions of the following directive Machinery Directive 2006 42 CE Pressure E...

Page 3: ...eral installation 9 5 7 Checking and review 10 5 8 Welding 10 5 9 Valve configuration with actuator 10 5 10 Actuator air connection 11 6 Start up 7 Operating problems 8 Maintenance 8 1 General conside...

Page 4: ...released 2 3 WARRANTY Any warranty will be void immediately and lawfully and additionally INOXPA will be compensated for any civil liability claims submitted by third parties in the following cases t...

Page 5: ...n The Technical specifications of chapter 9 should always be observed The specified limit values shall never be exceeded under any circumstance NEVER touch the valve and or piping that is in contact w...

Page 6: ...actuated seat valve designed for draining out fluid from tank in hygienic applications 4 2 APPLICATION The tank bottom valve is a pneumatically actuated single seat valve designed for assembly in the...

Page 7: ...merchandise arrives to the user intact When receipt the valve remove any possible traces of packaging from the valve or its parts inspect the valve or the parts that comprise it for possible damage in...

Page 8: ...D E 23 T3 D E 24 T4 D E 31 T1 S E NO 32 T2 S E NO 33 T3 S E NO 34 T4 S E NO Size 025 DN 25 OD 1 040 DN 40 OD 1 1 2 050 DN 50 OD 2 063 OD 2 1 2 065 DN 65 076 OD 3 080 DN 80 100 DN 100 OD 4 Seals 43 HN...

Page 9: ...ion will always be contrary to the movement of valve closing that is when the valve is closing the valve will always work against the pressure of the fluid 5 6 GENERAL INSTALLATION After the location...

Page 10: ...body it is very important to keep the minimum distances D1 D2 and h to allow the valve to be disassembled for subsequent reviews and to change valve parts seals bushings etc 5 9 VALVE CONFIGURATION W...

Page 11: ...ck the compressed air connections INOXPA valves are supplied with connections for 6 pipe and with a silencer on S E actuators Consider the quality of the compressed air according to the specifications...

Page 12: ...r check for possible leaks and make sure the pipes and their connections are sealed and do not have any leaks if the valve has been supplied with an actuator make sure that the alignment of the valve...

Page 13: ...ith ones made of a different material or grade that is more appropriate for the product Reduce the pressure in the line Reduce the working temperature Product residue has been deposited on the valve s...

Page 14: ...ecord of each valve noting any problems always having spare replacement seals in stock During maintenance pay special attention to the hazard warnings indicated in this manual The valve and the pipes...

Page 15: ...will not be required EPDM is the standard seal material that will be used for CIP cleaning both in alkaline mediums and in acid mediums The other two options HNBR FPM are not recommended Cleaning sol...

Page 16: ...th steam The parts materials will not be damaged if the indications specified in this manual are observed No cold fluid can enter the equipment until the temperature of the equipment is lower than 60...

Page 17: ...bushing 17 10 Remove seat seals 05C as explained in section 8 6 Replacing the seat seal 8 4 2 Assembly 1 Install the guide bushing 17 on the lantern 21 2 Insert the lantern 21 underneath the actuator...

Page 18: ...dge of the seal that hasn t yet fit into the accommodation as shown in the figure 6 This operation should be done around the entire diameter applying the tool in the sequence 1 2 3 4 5 6 7 8 as shown...

Page 19: ...0 2019 09 19 Proceed with caution Personal injury can occur Never directly disassembly the clamps from the valve reading the instructions carefully Valve actuator assembly and disassembly should only...

Page 20: ...ger exerts pressure 6 Remove the cover 12 and the internal components spring assembly 06 and piston 30 7 Take out the seals 20A and 20B the scraper 60 and the guide 11 from the cover 12 8 Take out the...

Page 21: ...n of the actuator depending on the desired actuator configuration The following tools are needed to assembly or disassembly the valve an allen spanner 4 mm for size DN 25 to DN 40 an allen spanner 5 m...

Page 22: ...alve is used at high altitude or under low ambient temperature conditions the dew point must be adjusted accordingly Oil content quality class 5 preferentially oil free maximum 25 mg oil per 1m3 air C...

Page 23: ...HE INNOVA F VALVE DN Peso kg DIN 25 5 3 40 6 4 50 9 3 65 17 80 18 100 35 OD 1 5 4 1 6 5 2 9 4 2 17 3 19 4 36 DN Dimensions mm A B F DIN 25 58 296 87 40 75 310 87 50 90 386 112 65 110 449 143 80 122 46...

Page 24: ...sition Description Quantity Material 01 Valve housing 1 AISI 316L 05 Shaft seal 1 EPDM FPM HNBR 05E Shaft seal 1 EPDM FPM HNBR 08 Valve shaft 1 AISI 316L 10 Actuator 1 AISI 304 12 Housing cap upper bu...

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Page 28: ...nyoles Spain Tel 34 972 575 200 Fax 34 972 575 502 How to contact INOXPA S A U Contact details for all countries are continually updated on our website Please visit www inoxpa com to access the inform...

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