background image

Inovance MDBUN Series Braking Unit User Manual 

Page 1 of 24   

Preface

 

Thank you for purchasing Inovance MDBUN series braking unit. 

Inovance  MDBUN  series  braking  unit  applies  to  the  applications  where  an  AC  drive  or 
servo drive (hereinafter referred to as "drive") needs to perform deceleration, positioning 
or  braking  operation.  When  the  drive  performs  braking,  kinetic  energy  is  converted  to 
electric  energy  which  is  fed  back  to  the  drive  due  to  the  mechanical  inertia  of  the  load. 
This  will  cause  rising  of  the  DC  bus  voltage  of  the  drive.  Therefore,  a  braking  unit  is 
required to ensure normal running of the drive. The regenerative energy is consumed by 
the  braking  resistor,  preventing  the  drive  from  stopping  or  even  being  damaged  due  to 
overvoltage protection. 

Inovance  MDBUN  series  braking  unit  provides  full  protection  functions,  such  as 
overcurrent,  overheat,  and  braking  unit  open-circuit  and  short-circuit  protection.  It 
supports the setting of parameters including braking start/stop voltage, and braking rate. 
Multiple  braking  units  can  be  deployed  in  master/slave  mode  to  meet  the  braking 
requirements of high power drive.   

Inovance  MDBUN  braking  unit  also  applies  to  large-inertia  applications  that  require 
sudden stop, for example, such as elevators, textile machines, paper making machines, 
centrifuges, wire drawing machines, winding machines, proportional linkage systems, and 
crown blocks. 

Before  performing  installation,  wiring,  operation,  maintenance,  and  inspection,  read  and 
understand  this  manual  thoroughly  and  follow  the  instructions.  Failure  to  observe  the 
instructions may result in personal injury or even death.

 

Note 

 

The  drawings  in  this  manual  are  sometimes  shown  without  cover  or  protective  guard. 
Remember  to  install  the  cover  or  protective  guard  as  specified  first,  and  then  perform 
operations in accordance with the instructions. 

 

The  drawings  in  this  manual  are  shown  for  description  only  and  may  not  match  the 
product that you have purchased. 

 

The  instructions  are  subject  to  change  due  to  product  upgrade,  specification 
modification,  as  well  as  the  efforts  to  increase  the  accuracy  and  convenience  of  the 
manual 

 

Contact  the  regional  agent  or  customer  service  center  of  Inovance  if  the  manual 
delivered is lost or damaged. 

 

Contact the customer service center of Inovance if you have problems during the use.

 

 

 

Summary of Contents for MDBUN Series

Page 1: ...er slave mode to meet the braking requirements of high power drive Inovance MDBUN braking unit also applies to large inertia applications that require sudden stop for example such as elevators textile...

Page 2: ...is damaged or missing Failure to comply will result in personal injury Do not touch the components with your hands Failure to comply will result in static electricity damage During installation DANGE...

Page 3: ...pen the cover of the braking unit cover after power on Failure to comply may result in electric shock The braking unit automatically performs safety check on the external strong current circuit after...

Page 4: ...current MDBUN 90 T T 380 VAC 5T 480 VAC Series name Position of nameplate 2 2 Model and Technical Specifications Table 2 1 Model and technical specifications of MDBUN series braking unit Braking Unit...

Page 5: ...of the main capacitor Figure 2 3 Working principle of the MDBUN braking unit Acceleration or stable speed running Braking running at deceleration Stop Start Braking running at deceleration Stop P0 00...

Page 6: ...urrent A MDBUN 45 X MDBUN 60 X MDBUN 90 X Continuous braking time s 1 10 100 1000 10000 36 54 72 90 108 126 Max braking current A MDBUN 45 X MDBUN 60 X MDBUN 90 X Continuous braking time s Note In the...

Page 7: ...t dissipation 3 Ensure that the installation environment is free from corrosive combustible and explosive gas 4 Ensure that installation environment is free from dust and metal powder Item Requirement...

Page 8: ...needs to be installed above another row install an insulation guide plate to prevent braking units in the lower row to bake those in the upper row Ensure that the distance between the braking unit dr...

Page 9: ...l Terminals The following table describes functions of the control terminals Terminal Name Description DI Digital input In master mode block input in the case of an external fault In slave mode start...

Page 10: ...s use the following relay contact specifications Pay attention to the control power of the control coil in the main circuit contactor NC 3 A 250 VAC 1 A 30 VDC NO 5 A 250 VAC 3 A 30 VDC 3 2 2 Wiring o...

Page 11: ...ring method 3 Figure 3 7 Standard wiring method 3 P Contactor TB TA TC A2 A1 Circuit breaker Inovance M Drive Power supply S R T V U W N N R S T KM1 FU1 KM1 SA1 start button SA2 emergency stop button...

Page 12: ...or TA TC terminal acts 2 The braking unit can store records of the latest four faults You can view the records by reading the P2 function code group 4 2 Operation Panel An external operation panel is...

Page 13: ...on speed Hz A V RPM percentage Running Indicator This indicator is on when the braking unit is in running state Master Slave indicator ON indicates that the braking unit is in slave mode and OFF indic...

Page 14: ...ts to the next function code After you press the PRG key the system does not save parameter setting but directly returns to Level II and keeps staying at the current function code In Level III menu if...

Page 15: ...in stop or running state you can view the values of five status parameters including the bus voltage output current present braking rate and IGBT module temperature and fault code You can press to vie...

Page 16: ...hen the bus voltage is higher than the value 0 1 V Voltage class 1 220 V 350 0 V 2 380 V 670 0 V 3 480 V 760 0 V P0 01 Braking stop voltage Voltage class 1 220 V 320 V to P0 00 2 380 V 620 V to P0 00...

Page 17: ...braking rate duty ratio when the latest fault occurs P2 05 Module temperatu re upon fault This parameter specifies the module temperature when the latest fault occurs P2 06 Braking unit status upon f...

Page 18: ...Unit User Manual seconds P2 09 Accumulat ive power on time This parameter specifies the accumulative power on time in unit of hours P2 10 Braking unit use ratio The value is equal to P2 08 divided by...

Page 19: ...s incorrectly set 2 The feedback energy becomes abnormal 3 The braking unit has insufficient capacity 1 Correctly set the input voltage class of the adaptable drive 2 Check the input feedback energy 3...

Page 20: ...e inertia equipment that requires quick stop Common inertia equipment Td 100 120 120 80 7 2 Selection of Braking Resistor 7 2 1 Calculating the Resistance During braking almost all regenerative energy...

Page 21: ...x 2 4 kW x 2 19 kW x 2 90 kW MDBUN 90 S x 2 4 x 2 5 kW x 2 23 kW x 2 110 kW MDBUN 90 S x 3 4 x 3 4 kW x 3 19 kW x 3 132 kW MDBUN 90 S x 3 4 x 3 5 kW x 3 23 kW x 3 160 kW MDBUN 90 S x 3 4 x 3 6 kW x 3...

Page 22: ...Inovance MDBUN Series Braking Unit User Manual 315 kW MDBUN 90 5T x 3 9 x 3 11 kW x 3 53 kW x 3...

Page 23: ...e braking unit Therefore it is necessary to carry out routine and periodical maintenance Routine maintenance involves Whether the installation environment of the braking unit changes Whether the cooli...

Page 24: ...egrade the electrolytic capacitor Thus the braking unit must be energized once every 2 years each time lasting at least 5 hours The input voltage must be increased slowly to the rated value with the r...

Reviews: