INNOVATEST FALCON500 Manual Download Page 2

2

3

Unparalleled configuration freedom…

The FALCON 500 offers a leading technology base for manual, automatic or fully automated testing of Micro and 
Macro Vickers, Knoop or Brinell assignments.

With a wide choices of test force configurations, answering any possible imagination, the FALCON 500 can be 
completed with fully integrated hardware options to assure a match with the particular testing tasks of your 
industry. Coming from a leading edge of mechanical design, the load cell, closed loop system of the base unit 
can be completed with manual or digital micrometers or for more testing comfort, with motorized CNC stages.

The unique motorized ball bearing Z-axis provides accurate height movement and high speed autofocus. The 
user interface, provides manual & automatic measurement and a wide selection of standard and optional  testing 
applications, supporting a high resolution (HD) camera and a second (optional) full work stage overview camera.

FALCON 

500

HARDNESS SCALES

VICKERS 

1gf - 50kgf  *

KNOOP 

1gf -

 

5kgf  *

BRINELL 

1kgf - 62.5kgf  *

  

* All scales

HIGHLIGHTS

Multi Load Cell, Closed Loop force application system, error <0,25%

6 position turret, 2 indenter positions (optional

), 3 LWD objective positions of which 2 installed

Turret collision detection and workpiece retraction safety system

5 Megapixels, Full HD+, integrated TTL camera system

HD full color stage overview camera with optical zoom system

TTL power LED with color filter, Dual bank power LED stage illumination

Z-axis with ball bearing spindle (standard)

Integrated system controller, i7 processor, mSSD Raid system storage

Industrial 15” touch screen, option for second screen 15’’ to 55’’ or projector

Top-class replaceable body parts, shock proof ABS covers 

A FORCE RANGE THAT SETS NEW STANDARDS!

1gf

 

10gf 

2kgf    

FALCON 501 

 

62.5kgf

1gf

 

10gf                 10kgf 

 

 

FALCON 503 

 

62.5kgf

1gf

 

 

200gf                   31.25kgf                    

FALCON 505 

 

62.5kgf

1gf

 

10gf                                     31.25kgf  

FALCON 507 

 

62.5kgf

1gf 

                                             31.25kgf                     

FALCON 508 

 

62.5kgf

1gf 

              

200gf    

FALCON 509 

 

62.5kgf

1gf 

       

    10gf

 200g

  

FALCON 510 

 

62.5kgf

1gf  

  

FALCON 511 

 

62.5kgf

1

2

3

4

5

6

7

8

9

10

FALCON 

600

0.1gf - 50kgf  *

1gf - 2kgf  *

1kgf – 62.5kgf 

 

*

VICKERS

KNOOP

BRINELL

HARDNESS SCALES

Multi Load Cell, Closed Loop force application system, error <0,25%

18 Mega Pixel, 4K, full color integrated camera system

Full X-Y stage overview camera, optical zoom system, variabele field of view

TTL power LED with color filter, Dual bank power LED stage illumination

Large CNC X-Y stage 300 x 225mm, Z-axis with ball bearing spindle (standard)

Integrated system controller, i7 processor, Dual MSSD Raid system storage

Industrial 15"touch screen, option for second screen 15'', to 55'' or projector

Top-class replaceable body parts, shock proof ABS covers 

1

3

4

5

6

7

8

9

HIGHLIGHTS

6 position turret, 2 indenter positions, 4 LWD objectives installed (included)

Our vision, your future...

Turret collision detection and workpiece retraction safety system

2

10

0.1gf

603

10 kgf

1gf

611

62.5 kgf

A FORCE RANGE, THAT SETS NEW STANDARDS!

* Extended range

0.1gf

603

10 kgf

0.1gf

62.5kgf

10gf 10kgf

FALCON 603

31.25kgf

FALCON 608

FALCON 611

1gf

1gf

* All scales

d

Dead weight systems

Electronically controlled

Force application

Load cell, closed loop, 

force feedback system

FORCE

TIME

TECHNOLOGY OF TODAY

2

3

d

Dead weight systems

Electronically controlled

Force application

Load cell, closed loop, 

force feedback system

FORCE

TIME

TECHNOLOGY OF TODAY

TECHNOLOGY OF TODAY

1gf  

2kgf   

 

FALCON 502 

 

62.5kgf

Summary of Contents for FALCON500

Page 1: ...1 FALCON500 Micro Hardness Tester Vickers Knoop Brinell MANUAL SEMI FULLY AUTOMATED ...

Page 2: ...uch screen option for second screen 15 to 55 or projector Top class replaceable body parts shock proof ABS covers A FORCE RANGE THAT SETS NEW STANDARDS 1gf 10gf 2kgf FALCON 501 62 5kgf 1gf 10gf 10kgf FALCON 503 62 5kgf 1gf 200gf 31 25kgf FALCON 505 62 5kgf 1gf 10gf 31 25kgf FALCON 507 62 5kgf 1gf 31 25kgf FALCON 508 62 5kgf 1gf 200gf FALCON 509 62 5kgf 1gf 10gf 200g FALCON 510 62 5kgf 1gf FALCON 5...

Page 3: ... adjustable indenter actuators provide maintenance free smooth force application easy to access and easy to replace indenters Standard integrated XY stage overview camera with optical zoom reduces application set up time dramatically Z AXIS BALL SCREW Precision movement Multi loadcell ball bearing force actuator Optical zoom auto focus stage overview camera OPTIONAL 4 5 ...

Page 4: ...esult from a test program by touch screen indicators by the scroll wheel of the mouse by fast up and down buttons or from a scroll wheel on the front of the machine Speed control related to your own movement 0 01 up to 20 mm s To avoid any collision between the work piece and the turret the Z axis is controlled by a flawless collision detection and Z axis retraction system So neither the tester no...

Page 5: ...lored to give the best contrast against the specimen s surface To assure that measurements meet relevant standards on symmetry enable the automatic indent check All hardness values can be converted to other scales according to ISO 18265 ISO 50150 ASTM E140 AUTOMATIC MEASUREMENT ILLUMINATION SETTINGS IMPRESSIONSTM software automatic illumination system adapts to the correct illumination regardless ...

Page 6: ...so meet the needs and preferences of your operators A user level management system maximizes their comfort and efficiency The unique in the industry 15 portrait mode capacitive touch screen gives room to all possible applications Dual screen For demanding users a second vertical 15 or 24 landscape screen can be connected For educational purposes schools universities a full HD projector can be conn...

Page 7: ...ol enables you to conduct hardness testing on welded parts or segments according to ISO standard Setting up the pattern according to the requirements becomes easy to do due to pre set test points in the different zones of the weld and automatic correlation between test points The system will run a fully automatic test procedure and display and record the results accordingly WELD INSPECTION ISO 901...

Page 8: ...analysis Besides the option to display a 2D graphic diagram the system can generate a 3D visual 2D and 3D hardness chart are one application For repeating jobs IMPRESSIONSTM utilizes the option of setting up and storing custom test programs For each task a job can be created All application specific parameters like hardness scale force dwell time pattern conversion and the report template are stor...

Page 9: ...with Go No indication This further in cludes sophisticated settings for re measurement For particular details please contact our sales department AMMUNITION TESTING PATTERN CONFIGURATOR REPORTING The FALCON 500 is designed in such a way for the large selection of fixtures and specimen holders to be used on the CNC XY stage The frame size allows a large workspace accomodation Regardless of the shap...

Page 10: ... rigid designed Bench stands UN STAND 960 71 x 75 x 80 cm UN STAND 965 150 x 75 x 80 cm Rock solid bench stands 100 retractable drawer bearing guidance max 100kg load Rubber anti slip bottom Lockable cabinet 300mm high Adjustable feet 50mm height adjustable to reach ergonomic working position Made of corrosion resistant zinc plated steel with RAL powder coating Carrying capacity of 400kg Top surfa...

Page 11: ...o 400Kgf max Displacement 200x100mm resolution 0 001mm repeatability 0 003mm UN XY572010 Motorized CNC X Y stage 357x208mm total load up to 400Kgf max Displacement 220x120mm resolution 0 001mm repeatability 0 003mm UN XY572212 Cable sets mounting connectivity for motorized stage Cable set for connecting CNC stage to embedded driver 1 set for 2 axis 105cm UN XY2CABLENBS Anvils V block with bracket ...

Page 12: ...fication report block readings GR R report flat fee for selected common scales per scale CALCEFRDW 1K Covers Anti Static machine cover 453x690x945mm UN TESTERCOVER06 ACCESSORIES 20x Long Working Distance objective 5x Long Working Distance objective 10x Long Working Distance objective 50x Long Working Distance objective 100x Long Working Distance objective OBJECTIVES Brinell indenter 1mm ISO ASTM c...

Page 13: ...hnology 2 viewing screens software screen cables Europe and US power cable included 15 Industrial LCD screen included UN DVTECHSET Automatic edge detection UN EDGEDTC ISO 898 1 screw thread measurement of de carbonized part requires UN CSCAN UN ISO898 1 ISO 2702 tap screw thread measurement UN ISO2702 User level management UN LEVMAN CHD SHD NHD configurator graphic interface for analogue and digit...

Page 14: ...ctives Long working distance 2 5x 5x 10x 20x 50x 100x Indenters Certified indenters ISO ASTM available at choice Camera 1 objective 5 Megapixels HD Machine vision system Camera 2 overview Full HD Optical zoom system variable FOV 45 x 35mm 155 x 125mm Electronic system Standard Recommended High performance embedded controller i7 mSSD 120 GBxx MS Windows 10 operated up to 8 years INNOVATEST warranty...

Page 15: ...DRAWINGS All dimensions in these drawings are in mm approximate Working heights and or workpiece accommodation varies depending on the stages and stage accessories used Please contact our sales department for more details 773 525 170 345 Max 200 773 525 170 345 Max 200 28 320 ...

Page 16: ...xed work piece position See brochure B18F5000 XX Multi Load Cell Closed loop Fully automatic 8 position turret laser postioning Micro Macro Vickers Knoop Brinell Hardness testers Descending test head fixed work piece position See brochure B18F5000 XX FALCON 600 Multi Load Cell Closed loop Fully automatic free to configure Micro Macro Vickers Knoop Brinell Hardness testers With ball bearing motoriz...

Page 17: ...T Japan Co Ltd Sales Service Phone 81 3 3527 3092 info innovatest japan com www innovatest japan com INNOVATEST South East Asia Sales Service Phone 65 6451 1123 info innovatest singapore com www innovatest singapore com INNOVATEST Polska sp z o o Sales Service Phone 48 697 099 826 info innovatest polska pl www innovatest polska pl INNOVATEST USA Company Sales Service Phone 1 267 317 4300 info inno...

Reviews: