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P32NDX – P32ND 

OWNER’S MANUAL 

 

10

FAULTS WHICH CANNOT BE AUTOMATICALLY RESET 

 

Faults which cannot be automatically reset are listed in the table below. To clear these faults: 

1. 

Remove power from the drive controller. 

2. 

Wait for the display to go off completely. 

3. 

Determine the cause of the fault and correct it. 

4. 

Re-apply power. 

 

FAULT 

PROBABLE CAUSE 

REMEDY 

B L F 
Brake Sequence 

 Brake release current not reached 

 Check the drive controller and motor 

connections 

 Check the motor windings 

C r F 
Precharge Circuit 
Fault 

 Precharge circuit damaged 

 Reset the drive controller 

 Replace the drive controller 

 

I n F 
Internal Fault 

 Internal fault 

 Internal connection fault 

 Remove sources of electromagnetic 

interference 

 Replace the drive controller 

O C F 
Over Current 

 Incorrect parameter settings in the 

Set- and drC- menus 

 Acceleration too rapid 

 Drive controller and/or motor 

undersized for load 

 Mechanical blockage 

 Clear the mechanical blockage 

S C F 
Motor Short Circuit 

 Short circuit or grounding at the drive 

controller output 

 Significant ground leakage current at 

the drive controller output if several 
motors are connected in parallel 

 Check the cable connecting the drive controller 

to the motor and check the motor insulation 

 Reduce the switching frequency 

S O F 
Over Speed 

 Instability 

 Overhauling load 

 Check the size of the motor, drive controller, 

and load 

F n F 
Aut-Tuning Fault 

 Motor or motor power not suitable for 

the drive controller 

 Motor not connected to the drive 

controller 

 Check the presence of the motor during auto-

tuning 

 If a downstream contractor is being used, close 

it during auto-tuning 

E P F 
External Fault 

 User defined 

 User defined 

L F F 

 Loss of the 4-20 mA reference on 

input A13 

 Check the connection on input A13 

 Loss of 4-20 mA follower 

O b F 
Over voltage during 
deceleration 

 Braking too rapidly 

 Overhauling load 

 Increase the deceleration time 

O H F 
Drive Overload 

 Drive controller or ambient 

temperature is too high 

 Continuous motor current load is too 

high 

 Check the motor load, the drive controller 

ventilation, and the environment.  Wait for the 
drive controller to cool before restarting 

O L F 
Motor Overload 

 Thermal trip due to prolonged motor 

overload 

 Motor power rating too low for the 

application 

 Allow the motor to cool before restarting 

O P F 

 Loss of phase at drive controller 

 Check the connections from the drive controller 

Summary of Contents for P32ND

Page 1: ...ECH PRODUCTS 832 80th St SW Everett Washington USA 98203 Telephone 1 425 405 9100 Toll Free 1 800 267 6682 Fax 1 425 405 9108 PREDATOR GRINDER POLISHER P32NDX P32ND OWNER S MANUAL Orig Rel 09 2015 Curr Rev 00 ...

Page 2: ...s inquiries or reference permissions care of Innovatech Products 832 80th St SW Everett Washington USA 98203 REV DATE DESCRIPTION APPROVED BY Bartell Morrison Inc 375 Annagem Boulevard Mississauga Ontario Canada L5T 3A7 Tel 905 364 4200 Toll Free 866 501 1683 Fax 905 364 4201 SPE International Ltd Honeyholes Lane Dunholme Lincoln England LN2 3SU Tel 01673 860709 Fax 01673 861119 Bartell Morrison U...

Page 3: ... come into contact with the engine or muffler when engine is operating or shortly after it is turned off Serious burns may occur CAUTION MOVING PARTS Before starting the machine ensure that all guards and safety devices are in place and functioning properly ATTENTION READ OWNER S MANUAL Read and understand owner s manual before using this machine Failure to follow operating instructions could resu...

Page 4: ...SPECIFICATIONS 4 WARRANTY INFORMATION 5 SAFETY PRECAUTIONS 7 OPERATION INSTRUCTIONS 8 MAINTENANCE 9 TROUBLESHOOTING 9 FAULTS WHICH CANNOT BE AUTOMATICALLY RESET 10 PARTS DRAWINGS DIAGRAMS 12 BELT TENSIONING GUIDE 14 BELT ROUTING PATH 16 DECLARATION OF CONFORMITY 22 ...

Page 5: ...ghout the industry for their knowledge and commitment to our valued customers Based on customer need Innovatech has proudly diversified our offerings to include a complete line of surface preparation products including Shot Blasters Scarifiers Floor Grinders Dust Collectors Diamond Abrasives and other products SPECIFICATIONS P32NDX P32ND Cutting Width 32 812mm 32 812mm Dimensions Operating Conditi...

Page 6: ...normal wear discoloration surface corrosion deterioration of finishes or paint surfaces or v other appearance deterioration caused primarily by use Innovatech shall not be responsible and this Limited Warranty shall not apply to damage caused by improper maintenance or failure to inspect and maintain the equipment as recommended in the Owner s Manual C BELTS The Drive Belt is covered as set out at...

Page 7: ...tions and iv Purchaser will have no other remedies in respect of such defect non conformity damage or condition except those set out in this limited warranty Without limiting the foregoing and regardless of the circumstances and even if a remedy fails Innovatech will have no liability to the purchaser or to any third party for i loss of revenue or profits or ii for incidental consequential or puni...

Page 8: ...ing tools 11 Disconnect power supply before working or repairing machine 12 Be very careful with rolling machine on any sloping floors or ramps The machine can roll very quickly Two people may be needed to handle and control the machine 13 Use caution with removing the grinding tools after finished grinding Tools can be very hot Use gloves to remove the plates 14 When grinding glues epoxy paints o...

Page 9: ...g for desired speed If heads do not move you may have to lean on handle to reduce pressure on tools 4 Always grip handle firmly when starting machine The machine will always move from side to side with first start 5 When finished with grinding turn off machine and let the heads come to a complete stop before tilting back the machine Changing of Tools 1 Before working on the grinder bring the motor...

Page 10: ...maged or have excessive wear they should be replaced If belt is in need of being replaced please see separate instructions TROUBLESHOOTING 1 Check to see if main power supply is on 2 Check to see if emergency stop is pushed down if it is pull up 3 Check to see if manual speed pot is turned up past 1 4 Check all cords ends for loose connection 5 Check fuse in distribution box with test meter 6 Chec...

Page 11: ...output if several motors are connected in parallel Check the cable connecting the drive controller to the motor and check the motor insulation Reduce the switching frequency S O F Over Speed Instability Overhauling load Check the size of the motor drive controller and load F n F Aut Tuning Fault Motor or motor power not suitable for the drive controller Motor not connected to the drive controller ...

Page 12: ...ive controller P H F Input phase failure Input phase loss blown fuse Three phase drive controller used on a single phase line supply Input phase imbalance Transient phase fault NOTE This protection only operates with the drive controller running under load Check the connections and the fuses Verify that the input power is correct Supply three phase power if needed C F F Configuration Fault The par...

Page 13: ...P32NDX P32ND OWNER S MANUAL 12 PARTS DRAWINGS DIAGRAMS ...

Page 14: ...P32NDX P32ND OWNER S MANUAL 13 ...

Page 15: ...ND 23 0039 15HP 6 USE INDICATED SETS OF PIN HOLES FOR MOUNTING FLOATING HEAD TOOL PLATES RESERVE REMAINING HOLES FOR RIGID HEADS GRINDER HEAD WITHOUT SHROUD P32 ND SERIES ITEM PART DESCRIPTION QTY 1 11 0035 Washer 3 8 2 2 11 0040 Split lock washer 5 16 6 3 11 0124 Nut 3 8 16 2 4 11 0129 Split lock washer 3 8 2 5 11 0132 Hex head cap screw 5 16 18 x 1 6 6 11 0136 Hex head cap screw 3 4 10 x 2 4 7 1...

Page 16: ... 094 W 1 6 13 0335 Spring 39 ID x 48 OD x 75 long 1 7 51 0846 Gear pulley 1 8 51 0864 Tensioner top plate 1 9 53 0302 Tensioner basebuild up 1 7 5 4 6 2 1 3 SEE NOTE1 NOTES 1 GRINDERHEAD UNITPART P32NDX 96 0277 20 HP P32ND 96 0323 15 HP GRINDERHEAD WITHSHROUD P32 ND SERIES ITEM PART DESCRIPTION QTY 1 11 0069 Split lock washer 1 4 12 2 11 0234 Hex head cap screw 1 4 20 x 2 12 3 11 0259 Flat washer ...

Page 17: ...RED SIDE TO FACE CONTACT CENTER DRIVE PULLEY 6 TIGHTEN TENSION BELT UNTIL CLEARANCE BETWEEN END OF TENSION SCREW AND DRUM SIDE WALL IS APPROX 1 16 1 2mm DRUM ASSEMBLY P32 ND SERIES 96 0280 ITEM PART DESCRIPTION QTY 1 11 0035 Washer 3 8 7 2 11 0040 Split lock washer 5 16 72 3 11 0069 Split lock washer 1 4 2 4 11 0118 Hex head cap screw 5 16 18 x 3 4 5 5 11 0121 Hex head cap screw 1 4 20 x 1 4 6 11 ...

Page 18: ...HREAD LOCKING COMPOUND E G LOCTITE 242 ITEM PART DESCRIPTION QTY 1 11 0036 Washer 7 16 2 2 11 0079 Hex head cap screw 7 16 14 x 1 1 4 1 3 11 0147 Socket head cap screw 3 8 24 x 2 4 4 11 0162 Washer Belleville serrated 3 8 413 ID x 630 OD 4 5 11 0320 Washer split lock 7 16 1 6 11 0348 Flat head socket screw 5 16 18 x 1 2 3 7 13 0056 Flexible coupling 1 8 13 0186 Velcro mat 1 9 51 0139 Cutter head f...

Page 19: ... circuit breaker rotary handle 1 3 22 0050 Contactor 32A 3 pole 24V coil 1 4 22 0060 Switch on off 1 5 23 0055 VFD 20HP 480VAC 3 phase 1 6 23 0056 Quick disconnect wiring connector 1 7 23 0061 Hour meter 1 8 23 0077 Circuit breaker base with linkage mechanism 23 0076 1 9 23 0145 Power Receptical IEC Appliance Outlet Snap In 1 10 23 0146 Transformer 150VA dual voltage output 1 11 23 0147 Fuse 1A 25...

Page 20: ...1 2 4 9 10 1 SEE NOTE1 NOTE 1 O RINGRESIDESINSIDEBEARINGHOUSING S GROOVEDOPENING CUTTERHEAD PULLEY WITHTOPPULLEY P32 ND SERIES 96 0281 ITEM PART DESCRIPTION QTY 1 13 0120 Bearing 60x110x36 5 2 2 13 0131 O ring 2 IDx 2 3 8 OD x 3 16 W 1 3 13 0133 Dowel pin 3 16 dia x 5 8 1 4 13 0134 Dowel pin 1 4 dia x 1 long 2 5 13 0144 Retaining ring E style for 3 4 shaft 1 6 13 0208 Bearing 20 IDx 37 OD x 9 W 1 ...

Page 21: ...S TO CENTER ROTATOR USING A HIGH STRENGTH THREAD LOCKING COMPOUND IE LOCTITE 271 CUTTER HEAD TRIANGLE HOLDER ASSEMBLY PART 96 0025 REV A ITEM DESCRIPTION PART QTY 1 O ring 1 8 ID x 5 16 OD x 3 32 width 13 0142 4 2 Screw flat head Phillips 10 24 x 5 16 11 0142 2 3 Triangle holder base 51 0138 1 4 Triangle holder center rotator 51 0110 1 5 Triangle holder hold down 51 0132 1 ...

Page 22: ...en pilot light green red black red black 3 4 4 3 4 3 X1 X2 white black red white HM R2A R1A 24V R1C LI1 LI2 CL1 R2C COM 3 2 2 5 white 3 6 blue 1 4 orange speed potentiometer COM AI1 10V POWER CONTROL UNIT line magnetic contactor circuit breaker L1 L2 L3 T1 T2 T3 power plug L1 L2 L3 T1 T2 T3 T1 T2 T3 L1 L2 L3 inverter unit hour meter L3 L2 L1 brown orange terminal block green green green INPUT L1 b...

Page 23: ... to avoid crushing of parts of the human body EN 418 1993 Safety of Machinery Emergency stop equipment functional aspects Principles for design EN 12100 1 2003 Safety of Machinery Basic Concepts general principles for design Part 1 Basic Terminology methodology EN 12100 2 2003 Safety of Machinery Basic Concepts general principles for design Part 2 Technical Principles EN ISO 4872 1978 Acoustics Me...

Page 24: ...on file is maintained at Les fiches techniques de construction sont gardées à Het technische constructie document wordt bewaard te El archivo técnico de construcción se mantiene en O arquivo técnico de construção é mantido no a L originale dossier tecnico di construzione è conservato presso The authorized representative is Le représentant autorisé est Gemachtigd vertegenwoordiger is La representac...

Page 25: ...501 1683 Bartell Morrison USA LLC 200 Commerce Drive Unit A Freehold New Jersey USA 07728 Tel 732 566 5400 Toll Free 888 999 1570 SPE International Honeyholes Lane Dunholme Lincoln UK LN2 3SU Tel 44 0 1673 860709 Fax 44 0 1673 861119 Innovatech 832 80th Street SW Everett Washington USA 98203 Tel 425 405 1881 Toll Free 800 267 6682 ...

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