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If  removal  of  the  blower  assembly  is  required,  all  disconnect 
switches supply-ing power to the equipment must be de-energized 
and locked (if not in sight of unit)  so the  field  power  wires  can  
be  safely  removed from the blower assembly.  Failure to do so can 
cause electrical shock resulting in personal injuring or death.

Because  of  possible damage  to  equipment  or  personal injury, 
installation,  service,  and  maintenance  should  be  performed  by  a 
trained,  qualified  service  personnel.    Consumer    service    is  
recommended    only    for    filter    cleaning  /  replacement.  Never 
operate the unit with the acess panels removed. 

These    instructions    are    intended    as    an    aid    to    qualified,  

licensed  service personnel for proper installation, adjustment 
and operation of this unit. Read these instructions  thoroughly  
before  attempting  installation  or  operation. failure to follow 
these  instructions  may  result  in  improper  installation,  adjust-
ment,  servic  e  or  maintenance  possibly  resulting  in  fire, 
electrical shock, prop-erty damage, personal injury or death. 

PROPOSITION  65:  This  appliance  contains  fiberglass  insulation. 
Respirable particles of fiberglass are known to State of California 
to cause cancer. 
All manufacturer products meet current federal OSHA Guidelines 
for  safety.  California  Proposition  65  warnings  are  required  for 
certain products, which are not covered by the OSHA standards. 
California’s  Proposition  65  requires  warnings  for  products  sold  in 
California that  contain or produce any of over 600 listed chemicals 
known  to  the  State  of  California  to  cause  cancer  or  birth  defects 
such  as    fiberglass    insulation,  lead  in  brass,  and  combustion 
products from natural gas. 
All    “new  equipment”    shipped    for    sale  in  California    will  have 
labels  stating  that    the    product    contains    and  /  or    produces  
Proposition  65   chemicals.  Although we have not changed our 
processes,  having  the  same  label  on  all  our    product    facilitates  
manufacturing  and  shipping.  We  cannot always know “when, or 
if” products will be sold in the California market.
  You  may  receive  inquiries    from    customers    about    chemicals  
found  in, or produced by, some of our heating and air-conditioning 
equipment,  or  found  in    natural    gas    used    with    some    of    our  
products.    Listed    below  are  those  chemicals    and    substances  
commonly  associated with similar equipment in  our industry and 
other manufacturers. 

Glass Wool (Fiberglass) Insulation
Carbon Monoxide (CO).
Formaldehyde  
Benzene

More    details    are    available  at  the  websites  for  OSHA 
(Occupational  Safety  and    Health    Administration),    at 
www.osha.gov  and  the  State  of  California’s  OEHHA    
(Office    of    Environmental    Health   Hazard   Assessment ),   at 
www.oehha.org.  Consumer education  is  important   since   the  
chemicals and  substances  on  the  list  are found in our  daily  
lives.    Most    consumers  are  aware  that  products  present    safety  
and  health  risks, when  improperly used, handled and maintained. 

The  unit  must  be  permanently  grounded.  Failure  to  do  so  
can  result  in electrical shock causing personal injury or death. 

.

Disconnect all power to unit before installing or servicing. More than 
one  disconnect  switch  may  be  required  to  de-energize  the 
equipment. Hazardous voltage can cause server personal injury or 
death.

WARNING

Section 1 Safety

 

This  is  a  safety  alert  symbol.  When  you  see  this  symbol  on 

labels or in manuals, be alert to the potential for personal injury. 

This  is  an  attention  alert  symbol.  When  you  see  this  symbol 

on  labels  or  in  manuals,  be  alert  to  the  potential  for  personal 

injury. 

WARNING

WARNING

WARNING

WARNING

WARNING

Make  sure  the  blower  motor 

support  is  tight  (3-motor 
mount  bolts)  then  check  to 
see  if  wheel  is  secured  to 
motor  shaft  before  operating 
unit. 

WARNING

The  first  36  inches  of  supply  air  plenum  and  ductwork  must  be 

constructed of sheet  metal  as  required  by  NFPA 90B. The  supply 
air plenum or duct must have  a  solid  sheet  metal  bottom  directly  
under  the unit with no openings, registers or flexible air ducts located 
in it. If flexible supply air ducts are used they  may  be  located  only  
in    the    vertical    walls    of    rectangular    plenum,    a  minimum    of    6  
inches    from    the    solid    bottom.  Metal    plenum  of  duct  may  be 
connected    to    the    combustible    floor  base,  if  not,  it  must  be 
connected  to  the  unit    supply    duct    exposed    to  the  supply  air 
opening  from  the  downflow  unit.  Exposing  combustible  (non-metal) 
material to the supply opening of a down-flow  unit  can  cause  a  fire  
resulting in property damage, personal injury or death. 

WARNING

Summary of Contents for 24000

Page 1: ...ensate Drain Tubing 5 Sec on 6 Applica ons 6 Sec on 7 Electrical Wiring 6 Sec on 8 Airflow Performance 10 Sec on 9 Ductwork 12 Sec on 10 Air Filter 13 Sec on 11 Refrigerant Lines Insula on 14 Sec on 12 Refrigerant Line Rou ng 14 Sec on 13 Refrigerant Line Leak Check 16 Sec on 14 Evacua on 16 Sec on 15 Start Up 17 Sec on 16 Troubleshoo ng 18 Sec on 17 Exploded View 19 Sec on 18 Sensor Resistance 21 ...

Page 2: ...eating and air conditioning equipment or found in natural gas used with some of our products Listed below are those chemicals and substances commonly associated with similar equipment in our industry and other manufacturers Glass Wool Fiberglass Insulation Carbon Monoxide CO Formaldehyde Benzene More details are available at the websites for OSHA Occupational Safety and Health Administration at ww...

Page 3: ...x 21 Type ECM Indoor Motor Rated HP 1 3 1 2 3 4 3 4 Rated RPM r min 770 870 1050 1120 FLA A 2 8 4 1 6 6 Material Galvanized plate Indoor Fan Type Centrifugal Diameter in 11 11 11 11 Height in 10 5 8 10 5 8 10 5 8 10 5 8 Indoor noise flow CFM 830 1100 1500 1750 ESP Pa 25 37 5 50 50 Indoor noise level dB A 63 66 67 68 Metering Thro le Type TXV Device Model number 3TR 3TR 5TR 5TR Dimension W x H x D m...

Page 4: ...s Unit Dimensions Models H x W xL Inches 24 36 48 60 45 3 4 x 19 5 8 x 22 53 1 8 x 22 x 24 1 2 Standard Line Set 100 Max Line Length x a M 0 5 Line Lift 50 Max Line Lift L W H A B Supply Duct Refrigeration Lines Models Supplyduct In A x B 24 36 48 60 17 7 8 x 10 1 2 3 8 x 3 4 Liquid Vapor Line 19 1 2 x 10 1 2 3 8 x 7 8 SUPPLY AIR NOTE 25 CLEARANCE IS REQUIRED IN THE FRONT OF THE UNIT FOR FILTER AN...

Page 5: ...d primary drain connection so that water will drain completely from the pan Do not reduce drain line size less than connection size provided on condensate drain pan All drain lines must be pitched downward away from the unit a minimum of 1 8 per foot of line to ensure proper drainage Do not connect condensate drain line to a closed or open sewer pipe Run condensate to an open drain or run line to ...

Page 6: ...ing and therefore may be sized larger than the branch circuit protection Supply circuit power wiring must be 75 C minimum copper conductors only See Electrical Data In this section for ampacity wire size and circuit protector requirement Supply circuit protective devices may be either fuses or HACR type circuit breakers Power wiring may be connected to either the right left side or top concentric ...

Page 7: ...gnal Line Line Quan ty 4 4 4 4 Line Diameter AWG 18 18 18 18 Model cooling hea ng type 24K 36K 48K 60K Indoor Unit Power Line Line Quan ty 3 3 3 3 Line Diameter AWG 16 16 16 16 Outdoor Unit Line Quan ty 3 3 3 3 Line Power Line Line Diameter AWG 14 12 10 10 Gauge Outdoor Indoor Signal Line Line Quan ty 2 2 2 2 Line Diameter AWG 18 18 18 18 Thermostat Signal Line Line Quan ty 6 6 6 6 Line Diameter A...

Page 8: ... 7 5 40 10 60 50 5 7 5 10 15 20 15 20 60 24 36 MIN Circuit Ampacity MAX Fuse or Breaker HACR Ampacity Heat Kit Model Air Handler Model kW Electric Heat EHK05A EHK08A EHK10A EHK05A EHK08A EHK10A EHK15B EHK20B EHK05A EHK08A EHK10A EHK15B EHK20B EHK05A EHK08A EHK10A EHK15B EHK20B 5 7 5 10 15 20 48 Fan speed AC HP ow Medi Low L High EHK05A EHK08A EHK10A EHK15B EHK20B Electric Heater Kits NO Kit Descri...

Page 9: ...1 0 1 C W2 W1 WHITE C W1 W2 BLACK BLACK WHITE BLACK WHITE L1 L2 L1 L2 L1 L2 L1 L2 L 1 L 2 L 1 L 2 L1 L2 L1 L2 L1 L2 L1 L2 CB2 63A 7 5kW CB1 50A 10kW CB1 63A CN3 CN8 RED BLACK FIELD WIRING PER LOCAL CODE CN3 CN8 RED BLACK CN3 CN8 CN3 CN8 FIELD WIRING PER LOCAL CODE FIELD WIRING PER LOCAL CODE RED BLACK RED BLACK 12 GA 1015 600V 105 C 14 GA 1015 600V 105 C 18 GA 1015 600V 105 C 12 GA 1015 600V 105 C...

Page 10: ... operation 0 0 0 0 0 1 0 16 04 0 2 05 0 3 07 0 4 10 4 10 0 4 10 0 4 10 0 4 10 0 5 CFM RPM Watts Amps CFM RPM Watts Amps CFM RPM Watts Amps CFM RPM Watts Amps CFM RPM Watts Amps CFM CFM RPM Watts Amps External Static Pressure Inches W C kPa CFM Watts 36 Low Middle High Motor Speed Low Middle 24 High Model Number RPM Watts Amps CFM RPM Watts Amps CFM RPM Watts Amps CFM RPM Watts Amps CFM RPM Watts A...

Page 11: ... 124 3 12 30 1 33 1 133 1 133 1 133 1 1 133 1 133 1 133 1 133 1 1 1182 1141 1020 995 995 9 18 818 818 818 6 818 8 123 9 123 9 123 9 123 9 123 9 123 9 12 23 5 29 1 129 1 1 129 1 1 SCFM Watts SCFM Watts SCFM Watts SCFM Watts SCFM Watts Tap 2 Tap 1 Tap 5 Tap 4 48 60 Tap 3 Factory SCFM Watts SCFM Watts SCFM Watts SCFM Watts SCFM Watts Tap 2 Tap 3 Tap 1 Tap 5 Tap 4 Factory 032 2032 1 032 2032 2 2032 20...

Page 12: ...p screw points can damage insulation on wires located inside unit Secure the supply and return ductwork to the unit flanges using proper fasteners for the type of duct used and tape the duct to unit joint as required to prevent air leaks The air distribution system has the greatest effect on airflow The duct system is totally controlled by the contractor For this reason the contractor should use o...

Page 13: ...contacted to ensure installation of these such filtration systems are installed correctly IMPORTANT DO NOT DOUBLE FILTER THE RETURN AIR DUCT SYSTEM DO NOT FILTER THE SUPPLY AIR DUCT SYSTEM THIS WILL CHANGE THE PER FORMANCE OF THE UNIT AND REDUCE AIRFLOW WARNING Do not operate the system without filters A portion of the dust entrained in the air may temporarily lodge In the duct runs and at the sup...

Page 14: ...on hangers should also be used when refrigerant lines are run in stud spaces or enclosed ceilings Where the refrigerant lines run through a wall or sill they should be insulated and isolated Isolate the lines from all ductwork Minimize the number of 90º turns Comply with National State and Local Codes when isolating line sets from joists rafters walls or other structural elements Note The manufact...

Page 15: ...hod every 8 ft 8 Feet Maximum Isolation Through Wall DO NOT hang line sets from ductwork Sealant Insulation Suction Line Wall Ductwork Isolator Line Set Isolation From Joist Rafter Side View 8 Feet Maximum Joist Rafter Isolator Line Set 8 Feet Maximum Secure Suction line from joists using isolators every 8 ft Secure Liquid Line directly to Suction line using tape wire or other appropriate method e...

Page 16: ...TEP 2 Observe the micron gauge Evacuation is complete if the micron gauge does not rise above 500 microns in one 1 minute Once evacuation is complete blank off the vacuum pump and micron gauge and close the valves on the manifold gauge set 1 MIN 0350 s n o r c i M ON OFF STEP 2 Check for leaks by using a soapy solution or bubbles at each brazed location Section 13 Refrigerant Line Leak Check 13 1 ...

Page 17: ...efore moving to Step 5 if no crankcase heater accessory is used Wait one 1 hour before starting the unit if compres sor crankcase heater accessory is used and the Outdoor Ambient Temperature is below 70 ºF 60 MIN STEP 1 2 1 d n a 1 1 0 1 9 8 7 6 s n o i t c e S e r u s n E have been completed DONE CANCE L TU E PM SYSTEM EM HE AT OFF CO OL A P R E I F I D I M U H P M A L V U R E T L I F E G N A H C...

Page 18: ...crip on Green light always on No system alarm and error normal standby Red light always on Evaporator tube temperature sensor T2 failure Green light always on yellow light flashing Evaporator high and low temperature protec on Green light flashing System is is normal opera ng status 18 ...

Page 19: ...2 3 Water pan fixed block 1 2 4 Water pan brace 2 3 Evaporator welding components 1 3 1 Air header Assembly 1 3 2 Diverter Assembly 1 3 3 Evaporator A 1 3 4 Evaporator B 1 3 5 Evaporator C 1 3 6 Evaporator D 1 3 7 Evaporator Baffle 2 3 8 Evaporator Water Baffle 1 2 3 9 Evaporator Water Baffle 2 1 3 10 Evaporator Water Baffle 3 1 19 ...

Page 20: ... assembly 1 7 1 Fan Motor Fixing plate 1 7 2 Wind Wheel Fixed Block 2 7 3 Fixed plate on air duct 1 7 4 Stator 2 7 5 air duct left stationary plate 1 7 6 air duct right stationary plate 1 8 1 9 ELectronic Control Components 1 9 1 ELectronic Control Mounting Plate 1 9 2 Main Board 1 9 3 Transformer 1 10 Water pan supporter assembly 4 11 Upper side plate assembly 1 12 Pipe Cover plate assembly 1 13 ...

Page 21: ...096 2 138 2 18 3 34 1 66 23 16 09 16 431 16 733 1 04 3 96 123 8 2 03 2 071 2 112 3 37 1 63 24 8 15 418 15 739 16 06 1 07 3 93 125 6 1 966 2 006 2 047 3 41 1 59 26 6 14 779 15 08 15 382 1 11 3 89 127 4 1 904 1 944 1 984 3 44 1 54 28 4 14 17 14 454 14 737 1 15 3 85 129 2 1 844 1 884 1 923 3 48 1 52 30 2 13 591 13 857 14 124 1 18 3 82 131 1 787 1 826 1 865 3 51 1 49 32 13 04 13 29 13 54 1 22 3 78 132...

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