INNO TCW-S1-UR2-230AC, Operating Manual

Page: 5 / 5

Function: Sets cycle time for PID action.
22
Parameter
Min Max Fac.
1 sec 60 sec 3 sec
Cycle time also known as duty cycle, the total length of time for
the controller to complete one ON/OFF cycle.
Example : With a 20 second cycle time, an on time of 10
seconds and an OFF time of 10 seconds represents a 50
percent power output. The controller will cycle ON and OFF
while within the proportional band.
Function: Runs auto tunning.
21
Parameter
During auto-tuning, the AUTO icon is continuously ON.
This parameter will be prompted only if selected control
action is PID in .
This parameter is used to set YES/NO to start and stop Auto-
tuning.
When Setting as , the unit starts auto-tuning. After
Completing is automatically Set.
Min Max Fac.
Sets the proportional band of PID parameter.
Min Max Fac.
O 0.1 C O 100.0 C O 10.0 C
Example : If the (SV-PV) error is large and positive, the control
output will be proportionately large and positive and vice versa if
error is negative.
Term P is proportional to the current value of the SV-PV error .
Function: Sets proportional band.
23
Parameter
Parameter
Function: Sets integration time.
24
Sets the integration time of PID parameter.
Min Max Fac.
0 sec 2000 sec 120 sec
Term I accounts for past values of the SV-PV error and
integrates them over time to produce the I term.
Setting "0" will turn OFF integration.
Example : If there is a residual SV-PV error after the
application of proportional control, the integral term seeks to
eliminate the residual error by adding a control effect due to
the historic cumulative value of the error.
Function: Set the hysteresis width for ON-
OFF action in Control1.
26
Parameter
Min Max Fac.
O 1 C
O 100 C O 2 C
This parameter will be prompted only if selected control action
is (reverse) or (forward) in setting.
It sets the deadband between ON & OFF switching of the
output.
O Example (For Fd control) : If the set point is set at 100 C and
O O hysteresis is set at 2 C, then when the system reaches 100 C,
O the heater relay will go OFF. Since the hysteresis is 2 C, the
O O O heater relay will get ON (restart) at 102 C (100 C +2 C).
Function: Sets differential time.
25
Parameter
Sets the differential time of PID parameter.
Setting "0" will turn OFF differential.
Term D is a best estimate of the future trend of the SV-PV error,
based on its current rate of change. It is sometimes called
"anticipatory control", as it is effectively seeking to reduce the
effect of the SV-PV error by exerting a control influence
generated by the rate of error change. The more rapid the
change, the greater the controlling or dampening effect.
Min Max Fac.
0 sec 1000 sec 30 sec
Function: Sets control action for
relay1/SSR.
20
This parameter is used to set required control action for
relay 1/SSR as,
Parameter
28
Parameter
Function: To lock keypad.
= unlocked parameter
= Locked parameter
When locked all parameters can only be viewed ,but can not
be modified.
This parameter is used to lock the parameter so that
tampering is not possible by by-standers.
Min Max Fac.
Function: Sets Control1 output.
27
Parameter
User has to set this parameter in accordance with the output
used.
This parameter is used to configure out as,
= SSR
= Relay
Min Max Fac.
= Reverse
= Forward
= PID
Min Max Fac.
LEVEL2 Parameter
Press the key to save the set value and to come out of
parameter setting after changing the set value.
will flash.
Press & hold key for 6 seconds to enter into Level2
parameter setting( will flash). When release the key,
Press UP/DOWN keys to modify the set value and to go to the
next parameter by pressing key.
LED Indication
LED
Description
Status
ON
OFF Relay1 / SSR OFF.
Relay1 / SSR ON.
ON
OFF
Relay2 OFF.
Delay timer is running.
Relay2 ON.
ON
OFF
Tuning is in progress.
Tuning Stop.
FLASHING
FLASHING
ON Dwell time elapsed.
Dwell timer is in progress.
Alarm relay ON.
Alarm Relay OFF.
ON
OFF
ON
OFF
Parameters are Locked.
Parameters are Unlocked.
OFF
Dwell timer disabled.
ON Alarm indication ON.
OFF Alarm indication OFF.
Min Max Fac.
2.4 9.6 38.4
Disclaimer: This manual & its contents remain the sole property of
INNO Automation . India and shall not be reproduced or distributed
without authorization. Although great care has been taken in the
preparation of this document, the company or its vendors in no event
will be liable for direct, indirect, special, incidental or consequential
damage arising out of the use or inability to use the product or
documentation, even if advised of the possibility of such damages.
No part of this manual may be reproduced or transmitted in any form
or by any means without the prior written permission of the company.
INNO Automation reserves the right to make and changes or
improvements without prior notice.
Warranty: This product is warranted against defects in materials and
workmanship for a period of one year from the date of purchase.
During the warranty period, product determined by us to be defective
in form or function will be repaired or, at our option, replaced at no
charge. This warranty does not apply if the product has been
damaged by accident, abuse, and misuse or as a result of service or
modification other than by the company. This warranty is in lieu of any
other warranty expressed or implied. In no event shall the company
be held liable for incidental or consequential damages, including lost
revenue or lost business opportunity arising from the purchase of this
product.
Calibration Certificate
DATE
MODEL NO.
(20 min of settling time for TC inputs)
Claimed Accuracy :
For TC inputs : 0.3% of FS
For Analog inputs : 0.3% of FS
O For RTD inputs : 0.1% of FS +/-1 C
Calibration Instrument & Sr. No :
Calibrated ON :
Valid Upto
:
The calibration of this unit has been verified at the following
values :
Instrument is confirmed accepted as accuracy is within the
specified limit. This certificate is valid upto one year from the
date of issue.
CONTROLLER
SR. NO.
Checked By :
INNO Automation, Chennai-600032
(Specification are subject to change, since development is a
continuos process.)
SENSOR TYPE
RTD
VALUE
O TESTED ( C)
O 0 C
O 100 C
O 350 C
J,K
Analog
O 50 C
4 mA
O 400 C
12 mA
O 650 C
20 mA
VALUE
O Observed ( C)
All values
within
specified
limit of
accuracy
Error Messages
Message
Description
Displays when input sensor is disconnected
or sensor is not connected.
Flashes when measured value is higher
than input range.
Flashes when measured value is lower
than input range.
temperature limit.
Temperature above the maximum high
temperature limit.
Temperature below the minimum low
=
=
=
=
=
=
=
=
=
Alarm Types
Setting
Alarm Type Description
Deviation high limit alarm
Deviation low limit alarm
Absolute value high limit
alarm
Absolute value low limit
alarm
* : Alarm output hysteresis
High temperature alarm
Low temperature alarm
Alarm OFF when PV = SV
SV = +
FD Alarm ON when PV < SV -
Alarm OFF when PV = SV
SV = +
FD Alarm ON when PV > SV +
Alarm ON when PV < SV -
SV =
Alarm OFF when PV = SV
Alarm OFF when PV = SV
SV =
Alarm ON when PV > SV +
PV >
PV <
=
=
=
(Message on display)
Useful to debug setting related problems.
19
Parameter
Function : To restore default settings of
the controller.
When Set to all parameter are programmed to factory
values.
Min Max Fac.
Function: Set the hysteresis for ON-OFF
action for Relay2.
15
Min Max Fac.
O 1 C
Parameter
O 100 C O 2 C
It sets the deadband between ON & OFF switching of the
output.
This parameter will be prompted only if selected control action
is rE (reverse) or Fd (forward) in setting.
O Example (For Fd control) : If the set point is set at 100 C and
O O hysteresis is set at 2 C, then when the system reaches 100 C,
O the heater relay will go OFF. Since the hysteresis is 2 C, the
O O O heater relay will get ON (restart) at 102 C (100 C +2 C).
Note: For 4-20 Input, as per rSCL decimal point will be
selected.
Function: Sets the alarm type.
17
(forward).
It's applicable when action is (reverse) or
: Deviation
: Absolute
Parameter
For alarm types setting , please
refer Alarm Type description.
Min Max Fac.
18
Type of alarm can selected by using parameter.
Set " " to enable AL1 icon.
AL1 icon turns ON when the corresponding alarm output
turns ON.
Parameter
Function: Sets AL1 icon as alarm relay
ON/OFF indicator for alarm indication.
Min Max Fac.
Function: Input value scaling point 1.
11
Parameter
To set the lower value of the analog input signal.
This parameter is prompted when input is selected as 4-20.
Parameter
Function: To set maximum allowable high
temperature limit.
9
O Example: If this parameter is set to 700 C and the
O temperature reaches or goes above 700 C, display will show
(High Temp.) alarm indicating that the temperature has
reached or gone above the value set in this parameter.
(Message on display)
Note : Ht fault will be ignored at every power ON.
Parameter
Function: To set minimum allowable low
temperature limit.
10
O Example: If this parameter is set to -40 C and the temperature
O reaches or goes below -40 C, display will show (Low temp)
alarm indicating that the temperature has reached or gone
below the value set in this parameter.
Note : Lt fault will be ignored at every power ON.
Function: Sets the lower limit of PV input.
8
Parameter
Min Max Fac.
Once set at a particular value, this will not allow the set point
to go below this value.
O -50 C
For J type sensor
When changing the setting value and SV < LSV, SV is reset
as LSV.
Sets the minimum limit for set point adjustment. It can be set
from minimum specified range of selected sensor to HSV-1
value.
O -50 C
- 1
Min Max Fac.
4 mA 4 mA
Function: Input value scaling point 2.
12
Parameter
This parameter is prompted when input is selected as 4-20.
To set theupper value of the analog input signal.
Min Max Fac.
20 mA 20 mA
Function: To set reverse scaling for
analog input.
13
Parameter
Min Max Fac.
Function: Sets control action for relay2.
14
This parameter is used to set required control action for
relay 2 as,
Parameter
= Off
= Reverse
= Forward
= Dwell time
Reverse scaling for analog input is achieved when this
parameter is set to “ ”.
Example: For 4mA input display will show 9999 and for 20mA
input display will show -1999.
Function: To set time delay between
output relay restart.
16
Parameter
Min Max Fac.
1200
Sec
0 Sec 0 Sec
Use UP/DOWN keys to set desired value.
Example : If this parameter is set to 60 Sec, Output 2 relay
goes OFF at the set point, it will not restart until time delay
completes, even if differential is achieved earlier.
This parameter is used to protect the output device from
restarting in a short period of time.
Note:
If set to 0, dly parameter will be ignored.
Min
Max Fac.
Min Max Fac.
LEVEL3 Parameter
Press & hold key for 8 seconds to enter into
parameter setting( will flash). When release the key,
will flash.
Press UP/DOWN keys to modify the set value and to go to the
next parameter by pressing key.
Press the key to save the set value and to come out of
parameter setting after changing the set value.
29
Parameter
Function: To set device Id.
To communicate properly controller
side and PC side Id should match.
Min Max Fac.
1 1 255
30
Parameter
Function: To set baud rate for communication.
To communicate properly controller side and PC side baud rate
should match.
Range: 2400,4800,9600,19200,38400
Note: For 4-20 Input, as per rSCL decimal point will be
selected.
Min Max Fac.