Ingersoll-Rand WSC036E Installation & Operation Manual Download Page 11

General Information

RT-SVX23G-EN

11

Auto fan settings. It is a manual or auto changeover control

with dual setpoint capability. Other features include a
timed override function, lockable system settings, and
Fahrenheit or Celsius temperature display. Included with
the wireless zone sensor will be a receiver that is to be
mounted inside the unit, a mounting bracket, and a wire
harness.

High Temperature Sensor (BAYFRST001*)

This sensor connects to the RTRM Emergency Stop Input

located on the LTB and provides high limit “shutdown” of
the unit and requires a manual reset.The sensor is used to
detect high temperatures due to fire in the air conditioning
or ventilation ducts. The sensor is designed to mount
directly to the sheet metal duct. Each kit contains two
sensors.The return air duct sensor (X1310004001) is set to
open at 135°F.The supply air duct sensor (X1310004002) is
set to open at 240°F. The control can be reset after the
temperature has been lowered approximately 25°F below
the cutout setpoint.

Evaporator Frost Control

This input incorporates the Frostat™ control (FOS) located

on the indoor coil and can be activated by closing a field
supplied contact installed in parallel with the FOS.

If this circuit is closed before the compressor is started, the
compressor will not be allowed to operate. Anytime this
circuit is closed for 1 continuous second during
compressor operation, the compressor for that circuit is
immediately turned “Off”.The compressor will not be
allowed to restart for a minimum of 3 minutes should the
FOS open.

Frostat™ is standard on multi-speed indoor motors and
single zone VAV products (SZVAV).

Smoke Detector Sensor (Optional)

This sensor is only applicable on units equipped with a

RTOM. It provides high limit “shutdown” of the unit and
requires a manual reset. The sensor is used to detect
smoke due to fire in the air conditioning or ventilation
ducts.

Important:

The supply air smoke detector samples supply air.The

return and plenum air smoke detectors sample return
air. The smoke detectors are designed to shut off the
unit if smoke is sensed in the supply air stream or
return air stream. This function is performed by
sampling the airflow entering the unit at the return air
opening. Follow the instructions provided below to
assure that the airflow through the unit is sufficient for
adequate sampling. Failure to follow these instructions
will prevent the smoke detectors from performing it's
design function.

Airflow through the unit is affected by the amount of

dirt and debris accumulated on the indoor coil and
filters. To insure that airflow through the unit is
adequate for proper sampling by the return air smoke

detector, complete adherence to the maintenance
procedures, including recommended intervals
between filter changes, and coil cleaning is required.

Periodic checks and maintenance procedures must be
performed on the smoke detector to insure that it will
function properly. For detailed instructions concerning
these checks and procedures, refer to the appropriate
section(s) of the smoke detector Installation and
Maintenance Instructions provided with the literature
package for this unit.

In order for the supply air smoke detector or return air
smoke detector to properly sense smoke in the supply air
stream or return air stream, the air velocity entering the
smoke detector unit must be between 500 and 4000 feet
per minute. Equipment covered in this manual will
develop an airflow velocity that falls within these limits
over the entire airflow range specified in the evaporator
fan performance tables.

Phase Monitoring protection

Precedent units with 3-phase power are equipped with
phase monitoring protection as standard. These devices
protect motors and compressors against problems caused
by phase loss, phase imbalance, and phase reversal
indication.

This sensor monitors voltage between the 3 conductors of

the 3 phase power supply. Two LED lights are provided.

The green light indicates that a balanced 3 phase supply

circuit is properly connected. The red light indicates that
unit operation has been prevented. There are two
conditions that will prevent unit operation. The power
supply circuit is not balanced with the proper phase
sequence of L1, L2, L3 for the 3 conductors of a 3 phase
circuit.The line to line voltage is not between 180 volts and
633 volts.

Human Interface - 5 Inch Color Touchscreen
(Optional)

The 5 inch ColorTouchscreen Human Interface provides an

intuitive user interface to the rooftop unit that speeds up
unit commissioning, shortens unit troubleshooting times,
and enhances preventative maintenance measures. The
human interface includes several features including:

Data trending capabilities by means of time series
graphs

Historical alarm messages

Real-time sensor measurements

On board system setpoints

USB port that enables the downloading of component
runtime information as well as trended historical
sensor data

Customized reports

Summary of Contents for WSC036E

Page 1: ...training Improperly installed adjusted or altered equipment by an unqualified person could result in death or serious injury When working on the equipment observe all precautions in the literature and...

Page 2: ...ates a potentially hazardous situation which if not avoided could result in minor or moderate injury It could also be used to alert against unsafe practices NOTICE Indicates a situation that could res...

Page 3: ...to revise this publication at any time and to make changes to its content without obligation to notify any person of such revision or change Trademarks All trademarks referenced in this document are t...

Page 4: ...nstructions 25 Return Air Smoke Detector 26 Main Electrical Power Requirements 26 Electric Heat Requirements 27 Low Voltage Wiring AC DC Requirements 27 Condensate Drain Configuration 27 Filter Instal...

Page 5: ...49 Clogged Filter Switch 49 Fan Failure Switch 49 Condensate Overflow Switch 49 Zone Temperature Sensor ZTS Test 49 Test 1 Zone Temperature Thermistor ZTEMP 49 Test 2 Cooling Set Point CSP and Heating...

Page 6: ...1 Unit Mounted Non Fused Disconnect6 2 Unit Mounted Circuit Breaker6 Digit 20 Convenience Outlet 0 No Convenience Outlet A Unpowered Convenience Outlet B Powered Convenience Outlet three phase only 7...

Page 7: ...disconnect circuit breaker options 7 Requires use of Disconnect or Circuit Breaker 8 Standard metering devices are TXVs 9 The return air smoke detector maynotfituporworkproperlyon the Precedent units...

Page 8: ...nit model number serial number electrical characteristics refrigerant charge as well as other pertinent unit data Compressor Nameplate The nameplate for the compressors are located on the side of the...

Page 9: ...and is connected to the RTOM A diagnostic SERVICE signal is sent to the remote panel if the pressure differential across the filters is at least 0 5 w c The contacts will automatically open when the...

Page 10: ...errupted the program is retained in permanent memory If power is off for an extended period of time only the clock and day may have to be reset The zone sensor allows selection of 2 3 or 4 system mode...

Page 11: ...instructions will prevent the smoke detectors from performing it s design function Airflow through the unit is affected by the amount of dirt and debris accumulated on the indoor coil and filters To i...

Page 12: ...12 RT SVX23G EN Unit Dimensions Figure 1 Typical installation clearances for single multiple unit applications WSC036 048E Units WSC060 120E Units...

Page 13: ...ure 2 Heat pump 3 4 ton standard efficiency Note All dimensions are in inches millimeters Figure 3 Heat pump 3 4 ton standard efficiency unit clearance and roof opening Note All dimensions are in inch...

Page 14: ...at pump 3 4 ton standard efficiency roof curb Note All dimensions are in inches millimeters 7 44 44 MM MM 44 44 MM MM 1038 1038 MM MM 1053 1053 MM MM Figure 5 Heat pumps 5 6 ton standard efficiency No...

Page 15: ...s RT SVX23G EN 15 Figure 6 Heat pump 7 ton standard efficiency Note All dimensions are in inches millimeters Figure 7 Heat pump 5 7 ton unit clearance and roof opening Note All dimensions are in inche...

Page 16: ...odels only 2130 MM 356 MM ALTERNATE CONDENSATE DRAIN CONNECTION 3 4 14 NPT DIA HOLE INDOOR TOP PANEL OUTDOOR TOP PANEL 50 7 8 1292 MM 63 3 16 1605 MM 99 11 16 2532 MM UNIT POWER WIRE 1 3 8 35MM DIA HO...

Page 17: ...igure 11 Heat pump 10 ton standard efficiency roof curb Notes 1 All dimensions are in inches millimeters 1 3 4 44 MM 2 51 MM 84 1 2 2146 MM 83 7 8 2130 MM 60 3 8 1534 MM 59 7 8 1521 MM 14 356 MM 2 51...

Page 18: ...es eye protection mask long sleeves and pants when working with products containing fiberglass wool Exposure to glass wool fibers without all necessary PPE equipment could result in cancer respiratory...

Page 19: ...given for information only Figure 13 Rigging and center of gravity data Table 2 Factory installed options fiops accessory net weights lbs a b WSC036E 048E WSC060E WSC072E 090E WSC120E Net Weight Net...

Page 20: ...e unit Smoke Detector Return 7 7 7 7 Through the Base Electrical 8 13 8 13 Unit Mounted Circuit Breaker 5 5 5 5 Unit Mounted Disconnect 5 5 5 5 a Weights for options not listed are 5 lbs b Net weight...

Page 21: ...e curb must be true to assure an adequate curb to unit seal Figure 16 Heat pump 10 ton standard efficiency horizontal airflow supply return Note All dimensions are in inches millimeters Figure 17 Heat...

Page 22: ...unit s supply and return air openings Be sure to use flexible duct connections at the unit For built up curbs supplied by others gaskets must be installed around the curb perimeter flange and the supp...

Page 23: ...curb Make sure that the gasket on the curb is not damaged while positioning the unit General Unit Requirements The checklist listed below is a summary of the steps required to successfully install a c...

Page 24: ...4 p 24 3 Position SUPPLY DUCT COVER as shown rotate 90 degrees to allow entrance into supply opening 4 Slide SUPPLY DUCT COVER into duct openings until inward edge of duct cover engages with the 2 ret...

Page 25: ...ructions in steps 1 through 3 below If the unit being installed does not have a factory installed electric heater package or is equipped with a factory installed electric heater model that does not co...

Page 26: ...an surface 4 Slide the top bracket down the copper sensing tube insert the tab on the left side into the slot on the indoor coil blockoff and secure the right side of the bracket with one of the 3 scr...

Page 27: ...6 Replace evaporator access panel and supply air access panels To convert drain condensate through the base of unit 1 Removeevaporator access paneland supply air access panels 2 Remove the support pan...

Page 28: ...el Refer to the customer connection diagram that is shipped with the unit for specific termination points 2 Provide proper grounding for the unit in accordance with local and national codes OptionalTB...

Page 29: ...nd components utilizing a DC analog input output signal refer to Unit Dimensions p 12 for the electrical access locations provided on the unit 1 Table 6 p 30 lists the conductor sizing guidelines that...

Page 30: ...e run 3 Do not run the electrical wires transporting DC signals in or around conduit housing high voltage wires 4 Route low voltage wiring per illustrations on Figure 37 p 31 Table 6 Zone sensor modul...

Page 31: ...Installation RT SVX23G EN 31 Figure 37 Customer control low voltage routing all units except 10 ton Figure 38 ReliaTel withoutTBUE control customer wire routing 10 ton...

Page 32: ...le 1 illustrates two series circuits with two sensors in each circuit wired in parallel The square of any number of remote sensors is required Example 2 illustratesthreesensorssquaredinaseries paralle...

Page 33: ...numbers are for reference only There are multiple smoke detector systems that could have differently numbered pins For correct wiring details please refer to the specific smoke detector literature th...

Page 34: ...RT SVX23G EN Figure 41 Typical field wiring diagrams for optional controls BA YSENS075 BA YSENS075 BA YSENS119 BA YSENS110 BA YSENS108 BA YSENS106 BAYSENS073 BAYSENS074 BAYSENS075 ASYSTAT669A OPTIONA...

Page 35: ...ms 0 17 8 87 56 K Ohms 5 15 0 74 65 K Ohms 10 12 2 63 80 K Ohms 15 9 4 54 66 K Ohms 20 6 7 46 94 K Ohms 25 3 8 40 40 K Ohms 30 1 1 34 85 K Ohms 35 1 7 30 18 K Ohms 40 4 4 26 22 K Ohms 45 7 2 22 85 K O...

Page 36: ...thest from average 221 The percentage of Imbalance equals The 2 2 imbalance in this example exceeds the maximum allowable imbalance of 2 0 This much imbalance between phases can equal as much as a 20...

Page 37: ...or mechanical failures Before starting the unit in the Cooling mode set the system switch to the Off position and turn the main power disconnect to the On position and allow the crankcase heater to op...

Page 38: ...est terminals The unit will start the first test step and change to the next step every 30 seconds At the end of the test mode control of the unit will automatically revert to the applied System contr...

Page 39: ...is too high external static pressure is low do one or both of the following and repeat procedure Increase supply and or return duct static Change indoor fan speed tap to a lower value Note Minimum se...

Page 40: ...ng applications The indoor motor shall be operating 100 to verify turn DA COOL_FAN SPD potentiometer full clockwise voltage should read 7 5 Vdc across harness test terminals The unit schematic illustr...

Page 41: ...Economizer Control ECA The economizer will drive to its minimum position setpoint exhaust fans if applicable may start at random and the supply fan will start when the SERVICETEST is initiated The Ex...

Page 42: ...at the heater contactor 2 Momentarily jump across theTest 1 Test 2 terminals on LTB one additional time if continuing from previous component start up or until the desired start up componentTest is st...

Page 43: ...in Table 10 p 44 7 Recheck the belt tension at least twice during the first 2 to 3 days of operation Belt tension may decrease until the new belts are run in WARNING Hazardous Service Procedures The m...

Page 44: ...is frayed or worn replace it Refer to the Fan Belt Adjustment section for belt replacement and adjustments Verify that all wire terminal connections are tight Remove any corrosion present on the exter...

Page 45: ...ning solution into the sprayer If a high pressure sprayer is used a do not allow sprayer pressure to exceed 600 psi b the minimum nozzle spray angle is 15 degrees c maintain a minimum clearance of 6 b...

Page 46: ...hematics _____________________________________________________ Connections _____________________________________________________ Table 11 Sample maintenance log Refrigerant Circuit 1 Refrigerant Circu...

Page 47: ...cedures if other microelectronic components are suspect System Status Checkout Procedure System Status is checked by using one of the following two methods Method 1 If the Zone Sensor Module ZSM is eq...

Page 48: ...ow System Failure Measure the voltage between terminals J6 9 J6 6 Normal Operation approximately 32 VDC System Failure less than 1VDC approximately 0 75VDC Test Mode voltage alternates between 32 VDC...

Page 49: ...nce between terminals 1 and 2 on the ZoneTemperature Sensor Below are some typical indoor temperatures and corresponding resistive values Test 2 Cooling Set Point CSP and Heating Set Point HSP The res...

Page 50: ...tely 15 minutes If the RTRM loses the Heating and Cooling setpoint input the RTRM will control in the default mode instantaneously The temperature sensing thermistor in the Zone Sensor Module is the o...

Page 51: ...ply Air Sensor Failure X X Outdoor Air Temperature Fail X X Power loss to RTEM X Failed or Power Loss to Actuator X X Mechanical Failure of Actuator X a If goes out of range Table 14 Low leak economiz...

Page 52: ...s RATemp Sensor 5 Flashes OA Quality Sensor 6 Flashes OA Humidity Sensor 7 Flashes OATemp Sensor 8 Flashes MATemp Sensor 9 Flashes RAM Fault 10 Flashes ROM Fault 11 Flashes EEPROM F Troubleshooting Pr...

Page 53: ...542 208 230 460 575v 60hz 3ph 6 7 5 Ton Heat Pump Belt Drive 4366 1535 208 230 460 575v 60hz 3ph 10 Ton Heat Pump Belt Drive 4366 7446 230 460v 60Hz 3Ph 10 Ton Heat Pump 4366 7447 575v 60Hz 3Ph 10 Ton...

Page 54: ...1 2000 This limited warranty is not retroactive to any installations prior to 10 1 2001 or on product produced prior to 2000 THE LIMITED WARRANTY AND LIABILITY SET FORTH HEREIN ARE IN LIEU OF ALL OTH...

Page 55: ...not be obligated to pay for the cost of lost refrigerant No liability shall attach toWarrantor until products have been paid for and then liability shall be limited solely to the purchase price of th...

Page 56: ...vanced controls and HVAC systems comprehensive building services and parts For more information visit www IRCO com The manufacturer has a policy of continuous product and product data improvement and...

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