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Ingersoll-Rand Thermo King T-1000R, Operator'S Manual, Page: 26 / 58

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Ingersoll-Rand Thermo King T-1000R Operator'S Manual Download Page 26

Unit Description

23

Electric Motor Overload Relay (Model 50): 

The 

overload relay protects the electric standby motor. The 
overload relay opens the circuit from the contactor to the 
electric motor if the motor overloads for any reason and an 
alarm will occur. The relay resets when the alarm code is 
cleared.

Fuses: 

Sizes and functions are described in the Specifications 

section of this manual. 

Summary of Contents for Thermo King T-1000R

Page 1: ...ies Manuel de l utilisateur T Series Manuale dell operatore T Series Betriebshandbuch T Series Manual del operador T Series T Series Bedieningshandleiding T Series Podr cznik operatora T Series Driftm...

Page 2: ...Copyright 2018 Thermo King EMEA Printed in Ireland T Series T 1200R T 1200R Intermodal T 1000R T 800R T 600R T 500R T 1200R SPECTRUM T 1000R SPECTRUM T 800R SPECTRUM TK 60483 OP Rev 13 04 18...

Page 3: ......

Page 4: ...15 General Information 15 Diesel Engine 15 ELC Extended Life Coolant 16 Clutch 16 Thermo King Reciprocating Compressor 16 Electronic Throttling Valve 17 HMI Control Panel 17 Premium 18 CYCLE SENTRYTM...

Page 5: ...ading Inspection 38 Specifications 43 Engine 43 Fuses 46 Electrical Control System 48 Electric Heater Strips 48 Refrigeration System 49 Warranty 50 Maintenance Inspection Schedule 51 Inspection and Se...

Page 6: ...or personal injury The manufacturer Thermo King Corporation assumes no responsibility for any act or action taken on the part of the owner or operator in the repair or operation of the products covere...

Page 7: ...prohibited Hacking the product or installing unapproved software may void the warranty The owner or operator shall not reverse engineer decompile or disassemble the software except and only to the ext...

Page 8: ...have genuine Thermo King replacement parts They are equipped with the factory recommended tools to perform all service functions The warranty on your new unit is valid only when the repair and replace...

Page 9: ...ontact Phone Number Type of TK Unit Thermostat Setting Present Load Temperature Probable Cause of Fault Warranty Details of the Unit Payment Details for the Repair Leave your name and contact number a...

Page 10: ...Maintenance For general inquiries please contact your local Thermo King dealer Go to www europe thermoking com and select dealer locator for your local Thermo King dealer Or refer to the Thermo King S...

Page 11: ...elts at all times when the unit is operating with the doors open WARNING Exposed coil fins can cause painful lacerations Service work on the evaporator or condenser coils should be done by a certified...

Page 12: ...ipment and void the warranty CAUTION Set all unit electrical controls to the OFF position before connecting battery cables to the battery to prevent unit from starting unexpectedly and causing persona...

Page 13: ...e severe respiratory irritants CAPABLE OF CAUSING DEATH DANGER Fluorocarbon refrigerants tend to displace air and can cause oxygen depletion which could result in DEATH BY SUFFOCATION Provide adequate...

Page 14: ...ove contaminated clothing Wash thoroughly with soap and water Get medical attention if irritation persists Inhalation Move victim to fresh air and restore breathing if necessary Stay with victim until...

Page 15: ...ntroller or rear remote controller if fitted This decal gives you the information to access download your unit operator manual Figure 2 Operation Decal Condenser and Evaporator Fans Locations vary dep...

Page 16: ...GROUPE EST EN FONCTIONNEMENT AUTOMATIQUE AVANT INTERVENTION METTRE L INTERRUPTEUR DU CIROUPE SUR ARRET MASCHINE KANN AUTOMATISCH STARTEN UND VERLETZUNGEN VERURSACHEN VOR WARTUNG EINHEIT ABSCHALTEN AVV...

Page 17: ...Safety Precautions 14 Do Not Use Ether Starting Aids Figure 4 Do Not Use Ether Starting Aids Near Engine...

Page 18: ...frigerant The SPECTRUM condensing unit mounts on the front of the truck cargo compartment Remote evaporators are used to control temperatures in up to three individual cargo compartments The basic mod...

Page 19: ...that de ionized water is being used If 100 full strength concentrate is used de ionized or distilled water is recommended instead of tap water to insure the integrity of the cooling system is maintain...

Page 20: ...f the engine under varying conditions Provides an additional measure of protection against high discharge pressures Protects the engine from high coolant temperature shutdowns Provides a means of prec...

Page 21: ...on the interface board Figure 7 Premium HMI Control Panel Figure 8 Premium HMI Control Panel Spectrum T Series Intermodal Your T 1200R Intermodal unit uses the Trailer SR 3 control system to operate c...

Page 22: ...e evaporator coils as a result of normal operation Periodically this frost must be melted to prevent a loss of cooling and airflow Defrost is accomplished by passing hot refrigerant gas through the ev...

Page 23: ...re independent from the microprocessor controller and are normally located in the truck box to monitor load temperatures DAS data can be downloaded through a serial port to an IBM PC compatible comput...

Page 24: ...ss of phase rotation on the incoming power Optional Model 50 Features The following features are available as an option on units equipped with Electric Standby Electric Heater Strips Water Heat Engine...

Page 25: ...t the suction pressure to the compressor The valve is controlled by the microprocessor controller Engine Oil Pressure Switch Sensor The engine oil pressure switch sensor is located on the filter head...

Page 26: ...ectric standby motor The overload relay opens the circuit from the contactor to the electric motor if the motor overloads for any reason and an alarm will occur The relay resets when the alarm code is...

Page 27: ...24 4 2 3 1 5 6 7 1 Engine Oil Dipstick on side of engine 5 Alternator 2 Engine 6 Compressor 3 Coolant Expansion Tank 7 Dehydrator Filter Drier 4 Electric Motor Figure 10 Main Components in T Series Un...

Page 28: ...Unit Description 25 1 Coolant Expansion Tank 5 Dehydrator Filter Drier 2 Engine 6 Compressor 3 Electric Motor 7 On Off switch 4 Alternator Figure 11 Main Components in T 500R Units...

Page 29: ...25 C 5 C Set Point for temperature range 2 C to 8 C 25 C Set Point for temperature below 20 C For optimum temperature management and air distribution the refrigeration unit s continuous operation mode...

Page 30: ...r hour of engine operation Engine Oil Check the engine oil level It should be at the Full mark when the dipstick is threaded all the way into the oil pan Do not overfill Engine Coolant Check the coola...

Page 31: ...t which would negate the requirement to switch off the microprocessor switch during long unit idle periods For more information please contact your local Thermo King dealership Belts Make sure belts a...

Page 32: ...ated transportation of meat and fish waste can cause extensive corrosion to the evaporator coils and evaporator section tubing over time due to ammonia formation and can reduce the lifespan of the coi...

Page 33: ...The Premium HMI Control Panel communicates with the base controller via the CAN Controller Area Network bus It is connected to the base controller via CAN Connector J14 on the interface board The Prem...

Page 34: ...el consists of a display and 8 touch sensitive keys The display is capable of showing both text and graphics 5 Soft Keys 6 Box Temperature 7 Setpoint 8 Display 1 2 3 4 5 8 6 9 10 7 Hard Keys 1 On Key...

Page 35: ...play The display presents information to the operator This information includes setpoint and temperature unit operating information gauge readings temperatures and other information as selected by the...

Page 36: ...The keys are numbered from left to right with Key 1 on the far left and Key 4 on the far right Typical soft key functions MENU NEXT BACK YES NO SELECT EXIT CLEAR HELP HOUR METERS SENSORS GAUGES Operat...

Page 37: ...the following link www europe thermoking com tools NOTE The alarm codes leaflet can also be downloaded from this site or from the EMEA user manuals website at www emea user manuals thermoking com Som...

Page 38: ...Alarm Codes 35...

Page 39: ...ith no air leakage 4 Inspect the truck inside and out Look for Damaged or loose truck skin and insulation Damaged walls air ducts floor channels or T flooring Clogged defrost drain tubes Blocked retur...

Page 40: ...nit inspection 2 Good outside air circulation 3 Seals equally compressed 4 Clear defrost drains 5 Tight doors 6 Good air circulation around load 7 Interior exterior walls and insulation in good condit...

Page 41: ...orm a final check of the load temperature If the load is above or below temperature make a final notation on the manifest 4 Close or supervise the closing of the cargo box doors Make sure they are sec...

Page 42: ...ing is not within the desired temperature range refer to the troubleshooting table on the following pages Correct problem as required 2 Repeat the Enroute Inspection every 30 minutes until the compart...

Page 43: ...ent temperature remains higher than the desired temperature range from the setpoint on two consecutive 30 minute inspections Contact the nearest Thermo King Dealer or your company office immediately T...

Page 44: ...o correct temperature and possibly plugging of evaporator with frost due to increased humidity in truck compartment The unit may have a low refrigerant charge Check the receiver tank sight glass for r...

Page 45: ...due to improper loading of the cargo shifting of the load or fan belt slippage Correct as required Continue monitoring return air temperature until problem is corrected The unit did not start automat...

Page 46: ...R and T 800R Crankcase Oil Filter T 500R w Bypass Oil Filter T 600R and T 800R w Bypass Oil Filter T 1000R and T 1200R Crankcase Oil Filter T 1000R T 1200R Intermodal and T 1200R w Bypass Oil Filter 3...

Page 47: ...C 14 F to 122 F SAE 15W 40 Synthetic 15 to 40 C 5 to 104 F SAE 15W 40 15 to 40 C 5 to 104 F SAE 10W 30 Synthetic or Synthetic Blend 25 to 40 C 13 to 104 F SAE 10W 40 25 to 30 C 13 to 86 F SAE 10W 30...

Page 48: ...centration of any of the following equivalents Texaco ELC 7997 7998 16445 16447 Havoline Dex Cool 7994 7995 Havoline XLC for Europe 30379 33013 Shell Dexcool 94040 Shell Rotella 94041 Saturn General M...

Page 49: ...mo King Alternators 2A Fuse All Prestolite Alternators F5 40A Preheat Circuit F6 15A High Speed Circuits F7 2A 8XP Circuit Controller On Feedback to HMI F8 5A 2A Power to CAN Connector J12 F9 5A 2A Po...

Page 50: ...r Dealer for further information F10 When fuse F10 is installed in the upper position the On Off keys on the HMI turn the unit on and off When fuse F10 is installed in the lower position the unit will...

Page 51: ...5 Vdc nominal Voltage Regulator Setting 13 95 to 14 4 volts 77 F 25 C Fuses See Fuses on page 46 Battery Charging 12 volt 37 amp 120 amp SPECTRUM S brush type Thermo King alternator Electric Heater St...

Page 52: ...ion system service or maintenance Standby Power Requirements Supply Circuit Breaker T 500R T 600R and T800 200 230 3 50 60 T 1000R T 1200R T 1200R Intermodal and SPECTRUM S 200 230 3 50 60 All 380 460...

Page 53: ...ranty Terms of the Thermo King Self Powered Truck Unit Warranty are available on request from your Thermo King Dealer Please also refer to TK 61598 2 WA Thermo King EMEA Limited Warranty for Self Powe...

Page 54: ...ry 6 months whichever comes first Every 2000 hours or every 24 months whichever comes first Every 4000 hours or every 48 months whichever comes first Pretrip Inspect Service These Items Run Pretrip Te...

Page 55: ...resented at an authorised Thermo King dealer or service provider every 1000hrs for full service Service Record Each inspection and service performed should be recorded on your Dealer Service Record Th...

Page 56: ...Serial Number Locations 53 Serial Number Locations Serial Number Plate and Location AMA833...

Page 57: ...o escape into the atmosphere We strictly adhere to a policy that promotes the recovery and limits the loss of refrigerant into the atmosphere In addition service personnel must be aware of Federal reg...

Page 58: ...fe comfortable and efficient environments Our people and our family of brands including Thermo King Trane Ingersoll Rand Club Car and Schlage work together to enhance the quality and comfort of air in...

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