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Ingersoll-Rand SSR UP5 11, Option Manual

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Ingersoll-Rand SSR UP5 11 Option Manual Download Page 17

INTELLISYS OPTION

15

SSR UP5 11, UP5 15, UP5 18, UP5 22

INTELLISYS CONTROL AND INSTRUMENTATION DIAGRAM

KEY

1. Tank, separator

2. Transducer, pressure

3. Valve solenoid (line/sump)

4. Connector

5. Combination block

6. Elbow

7. Tee, male run

8. Reducer bushing

9. Valve, solenoid (blowdown)

10.Valve, solenoid (load)

11. Indicator air filter

12.Nipple

13.Adaptor

14.Intake valve assembly

NOTES:

A. Tubing 3/8 inch

B. Tubing 1/4 inch

Goodnal STP ST041 Site Services (Ingersoll Rand Air Compressor UP5 11-22 50H Intellisys Option Options Manual) Vendor Manual

Q-Pulse Id VM413

Active 29/10/2013

Page 17 of 47

Summary of Contents for SSR UP5 11

Page 1: ...50Hz UP5 18 50Hz UP5 22 2230000 SERIAL No SERIAL No SERIAL No SERIAL No OPTIONS MANUAL Intellisys Option Dryer Option High Dust Option Outdoor Module Option C C N 22135925 GB REV C DATE JULY 2003 CP...

Page 2: ...Goodnal STP ST041 Site Services Ingersoll Rand Air Compressor UP5 11 22 50H Intellisys Option Options Manual Vendor Manual Q Pulse Id VM413 Active 29 10 2013 Page 2 of 47...

Page 3: ...HA High ambient machine WC Watercooled machine AC Aircooled machine ERS Energy recovery system T E F C Totally enclosed fan cooled motor IP54 O D P Open drip proof motor BR Portuguese Brazil CA French...

Page 4: ...d parts list may create hazardous conditions over which Ingersoll Rand has no control Therefore Ingersoll Rand does not accept any liability for losses caused by equipment in which non approved repair...

Page 5: ...d air from this machine Use fork lift truck from this side only RESET Do not use fork lift truck from this side Emergency stop On power Off power Read the Operation and Maintenance manual before opera...

Page 6: ...RS Use ULTRA Plus Coolant only Failure to use the specified coolant may result in damage to the machine POWER INSPECT Every X months if sooner than required by operating hours CHANGE REPLACE CLEAN POW...

Page 7: ...the compressor will only relieve presure upstream of the minimum pressure valve on top of the separator tank If maintenance work is required downstream of this valve ensure that all pressure is relie...

Page 8: ...class ABC fires Attempt repairs only in clean dry well lighted and ventilated areas Connect the compressor only to electrical systems that are compatiblewith its electrical characteristics and that ar...

Page 9: ...onal If this setting is set to ON the compressor will automatically restart when power is returned to the compressor if it was operating when power was removed POWER OUT RESTART TIME If the power out...

Page 10: ...nutes the display defaults to the package discharge pressure Depressing this button in the set point routine will cause exit to checking machine for 2 seconds then ready to start 20 LOAD UNLOAD BUTTON...

Page 11: ...l position and operates with the receiver vented AUTOMATIC START STOP For plants that have a widely varying plant air demand larger air storage capacity and or want automatically available standby air...

Page 12: ...bar 15 psi during normal operation FIELD OPTION S Before installation and operation of this option these instructions should be studied carefully to obtain a clear knowledge of the option and its appl...

Page 13: ...2 ELECTRICAL SCHEMATIC STAR DELTA WITH INTELLISYS CONTROL INTELLISYS STAR DELTA Goodnal STP ST041 Site Services Ingersoll Rand Air Compressor UP5 11 22 50H Intellisys Option Options Manual Vendor Manu...

Page 14: ...d fused disconnect or circuit breaker per code requirementsmust be provided by customer 2 Dashed lines represent wiring by customer 3 Sizing of electrical components not supplied by Ingersoll Rand is...

Page 15: ...5 22 PIPING AND INSTRUMENTATION WITH INTELLISYS CONTROL 85584282 Revision C Goodnal STP ST041 Site Services Ingersoll Rand Air Compressor UP5 11 22 50H Intellisys Option Options Manual Vendor Manual Q...

Page 16: ...Motor 17 Valve safety 18 Valve drain 19 Screen scavenge 20 Valve solenoid blowdown 21 Orifice 22 Indicator air restriction 32 Valve solenoid line sump Intellisys Option 33 Transducer pressure Intelli...

Page 17: ...ination block 6 Elbow 7 Tee male run 8 Reducer bushing 9 Valve solenoid blowdown 10 Valve solenoid load 11 Indicator air filter 12 Nipple 13 Adaptor 14 Intake valve assembly NOTES A Tubing 3 8 inch B...

Page 18: ...84340 4 Latch 18 92829308 1 Key 19 96703756 2 Nut 20 22128763 1 Controller INTELLISYS 21 22091193 2 Hinge 22 96743992 4 Screw 23 39495874 1 Gasket 24 96742754 2 Screw 25 22055909 1 Tee 26 22177190 1 C...

Page 19: ...250998 1 Contactor 11 39251004 2 Contactor 12 22071831 2 Fuse 1 6A 500V 13 22071815 1 Fuse 2A 500V 14 22052229 1 Interlock 15 22137293 1 Panel 16 39191648 1 Plug 11 position 17 39191655 1 Plug 16 posi...

Page 20: ...tactor 10 22071831 2 Fuse 1 6A 500V 11 22071815 3 Fuse 2A 500V 12 22052229 1 Interlock 13 22137293 1 Panel 14 39191648 1 Plug 11 position 15 39191655 1 Plug 16 position 16 39186101 1 Plug 4 position 1...

Page 21: ...51061 1 Contactor 11 39250998 2 Contactor 12 22071831 2 Fuse 1 6A 500V 13 22071815 1 Fuse 2A 500V 14 22052229 1 Interlock 15 22137293 1 Panel 16 39191648 1 Plug 11 position 17 39191655 1 Plug 16 posit...

Page 22: ...lliary 10 39252036 1 Contactor 11 39251061 2 Contactor 12 22071831 2 Fuse 1 6A 500V 13 22071815 3 Fuse 2A 500V 14 22052229 1 Interlock 15 22137293 1 Panel 16 39191648 1 Plug 11 position 17 39191655 1...

Page 23: ...ngs Examine all motors for grease fittings Not all motors have bearings that require grease MOTORS WITH GREASE FITTINGS If grease fittings are present remove the drain plug and add grease until it beg...

Page 24: ...ATE OCTOBER 2008 50Hz UP5 11 UP5 15 UP5 18 UP5 22 Goodnal STP ST041 Site Services Ingersoll Rand Air Compressor UP5 11 22 50H Intellisys Option Options Manual Vendor Manual Q Pulse Id VM413 Active 29...

Page 25: ...Goodnal STP ST041 Site Services Ingersoll Rand Air Compressor UP5 11 22 50H Intellisys Option Options Manual Vendor Manual Q Pulse Id VM413 Active 29 10 2013 Page 25 of 47...

Page 26: ...rsoll Rand Company subsidiaries and authorised distributors located in the principle cities throughout the world Description The illustrated parts breakdown identifies the various assemblies sub assem...

Page 27: ...rner 12 22067052 1 Panel assembly left 13 22092886 1 Channel 14 54747761 1 Channel 15 22099626 1 Guard sheave assembly 16 54747753 1 Corner 17 22053433 25 Plug 18 54754163 1 Base 19 39738490 7 Pin loc...

Page 28: ...UP5 11kW UP5 15kW 22077267 1 Bush UP5 18 5kW UP5 22kW 4 96703186 1 Screw 5 92751130 1 Plate retaining 6 22107643 1 Pulley UP5 11kW 7 5bar 22107577 1 Pulley UP5 11kW 8 5bar 22107650 1 Pulley UP5 11kW 1...

Page 29: ...54735972 1 Motor 22kW 18 5kW HA 400V IP55 50Hz Star Delta 54735980 1 Motor 22kW 18 5kW HA 550V IP55 50Hz Star Delta 8 88101209 1 Key 9 54727888 1 Support 180 Frame motors 54727870 1 Support 160 Frame...

Page 30: ...1 Kit unloader valve 14 92368687 2 Screw 15 22097208 1 Indicator air restriction 16 89265300 1 Filter assembly 17 89295935 1 Hose 18 95340683 2 Clamp 19 22065890 1 Guard 20 22062376 1 Adaptor 21 9595...

Page 31: ...assembly 11 15kW 11kW HA 4 99295362 1 Blower 18 5 22kW 15 18 5kW HA 99295354 1 Blower 11 15kW 11kW HA 5 22099857 1 Shroud assembly 85584365 1 Foam 6 54754296 1 Cover 7 22099840 1 Cover assembly 8 923...

Page 32: ...5560597 2 Hose assembly 4 95928230 1 Plug 5 95952867 2 Connector 6 96952122 1 Adaptor 7 95938163 2 Elbow 8 96952379 1 Adaptor 9 96737564 4 Nut 10 96704531 4 Screw 11 95928230 1 Plug http air ingersoll...

Page 33: ...393 1 Connector 14 22505309 1 Switch pressure 15 96737564 AR Nut 16 96743182 AR Screw 17 39155346 1 Tee 18 22224976 1 Adaptor 19 96703756 AR Nut 20 96738828 2 Screw 21 54472485 2 Elbow 22 95952388 1 C...

Page 34: ...81874 1 Tube assembly 10 54749221 1 Nipple 11 54672654 1 Filter coolant 12 54749247 1 Cartridge separator 13 95928214 1 Plug For Non Intellisys 14 89209217 2 Elbow 15 54740444 1 Sight glass 16 2205129...

Page 35: ...7 2 Clip retaining 8 22095913 1 Gland cable 9 92368687 2 Screw 10 32341760 1 Bracket 11 95937520 1 Elbow 12 96728225 1 Adaptor 13 22062301 1 Reducer 14 22062327 1 Adaptor 15 92354513 1 Elbow 16 391563...

Page 36: ...p 7 32342149 1 Switch Off On 8 32342172 1 Pushbutton reset 9 32342131 1 Hourmeter 9a 39237086 1 Gasket 9b 39127245 2 Screw 9c 22462360 1 Varistor 10 92877018 3 Gland cable 11 39140785 1 Plug 22503411...

Page 37: ...23 8 22071864 1 Earth bridge 9 22071831 2 Fuse 1 6A 500V 10 22071815 1 Fuse 2A 500V 11 22052229 1 Interlock 12 22076350 1 Panel 13 22056741 1 Rail 14 22072631 1 Rail 15 22072649 1 Rail 16 22294037 1 R...

Page 38: ...tactor C23 9 22071864 1 Earth bridge 10 22317515 2 Fuse 1 6A 600V 11 22071815 1 Fuse 2A 500V 12 22052229 1 Interlock 13 22076350 1 Panel 14 22056741 1 Rail 15 22072631 1 Rail 16 22072649 1 Rail 17 222...

Page 39: ...r C37 8 39252036 1 Contactor C23 9 22071864 1 Earth bridge 10 22071831 2 Fuse 1 6A 500V 11 22071815 1 Fuse 2A 500V 12 22052229 1 Interlock 13 22076350 1 Panel 14 22056741 1 Rail 15 22072631 1 Rail 16...

Page 40: ...ge 10 22071831 2 Fuse 1 6A 500V 11 22071815 1 Fuse 2A 500V 12 22052229 1 Interlock 13 22076350 1 Panel 14 22056741 1 Rail 15 22072631 1 Rail 16 22072649 1 Rail 17 22294037 1 Relay time delay 18 392555...

Page 41: ...1 Fuse 2A 500V 12 22052229 1 Interlock 13 22076350 1 Panel 14 22056741 1 Rail 15 22072631 1 Rail 16 22072649 1 Rail 17 22294037 1 Relay time delay 18 39255559 1 Relay fault high air temp 19 23053770...

Page 42: ...actor 19002393 Contactor 19001338 Trunking slotted cable 19011600 Relay control 19001726 Block fuse base 19002013 Fuse 2A 19002021 Block terminal 19001999 Stop Din rail 19001981 Aux Contactor No Shown...

Page 43: ...1 Block fuse base 19002013 1 Fuse 2A 19002021 1 Rail 22056741 3 Relay control 19001726 1 Timer of delay 19001734 1 Timer 6MIN 19001742 1 Overload 19001585 1 Transformer 19002138 1 Trunking slotted ca...

Page 44: ...41 Manual Parts catalogue 50Hz 80445182 Manual Options 50Hz http air ingersollrand com UP5 11 UP5 15 UP5 18 UP5 22 Goodnal STP ST041 Site Services Ingersoll Rand Air Compressor UP5 11 22 50H Intellisy...

Page 45: ...654652 Valve solenoid Blowdown 54749114 Spring gas Belts 50Hz 22108393 Belt drive 11kW 7 5 8 5 bar 18 5kW 14 bar 22108401 Belt drive 11kW 10 bar 22108419 Belt drive 11kW 14 bar 89265060 Belt drive 15k...

Page 46: ...426580 Valve pressure 10 5 bar 50Hz 750L Tank 22057954 Valve safety 15 bar 50Hz Manifold 32342149 Switch Off On 32342172 Pushbutton re set 22053904 Button emergency stop 32342156 Indicator Green 32342...

Page 47: ...overload 39251319 2 Coil C23 C37 C43 C37 Star Delta 220V 18 5kW 15kW HA 39250998 2 Contactors C43 39251061 1 Contactor C37 23051079 1 Relay overload 39251319 1 Coil C37 39251327 1 Coil C43 C60 C43 St...

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