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Load Chain

CAUTION

• Only use original chains.
• Welded seam of the chain links must face inward on 
the chain wheel (see figure 4).
• The geared limit switch must be mechanically 
disabled in order to install in the chain, see section on 
“Limit Switch”.

(Figure 4)

Before start-up and during its operation the load chain must 
be oiled along its full length. The internal, contacting and 
rubbing surfaces of the chain links must have constant oil. 
Oiling can be effected by submersion or with an oil can, 
using a creeping gear oil.
The end of the chain is to be affixed with a flexible piece of 
wire and fed through the chain wheel (1) of the electric chain 
hoist. Through short switching impulses, the chain (2) will be 
housed correctly in accordance with figure 4.
The lifting height must be dimensioned such that the hook 
fittings are on the ground in the lowest hook position.

Single fall operation: 

The connection between the load 

hook (2) and the chain is made with the hook block 
assembly (1). The last link must locate on the pin (3). Apply 
grease in the hook block recess (see figure 5).

(Figure 5)

NOTICE

• Pay attention to correct arrangement of suspension! 
(see figure 7).

Double fall operation:

 Connect load side of chain end to 

chain retainer and fix in housing guide rail (3). Bottom 
sheave (1) with load hook (2). Apply grease in the hook 
block recess (see figure 6).

(Figure 6)

NOTICE

• Pay attention to correct arrangement of suspension! 
(see figure 7). There must be no longitudinal chain 
twisting. The chain end must be attached to the housing 
in accordance with figure 6.

(Figure 7)

1

2

1

2

3

3

2

1

... kg 

... kg 

1 1/2 inch (38 mm)

1 7/8 inch (48 mm)

Summary of Contents for QCH100-1HD50

Page 1: ...04585147 Edition 2 November 2006 Quantum Electric Chain Hoist QCH Series 1 8 to 5 ton Product Information Save these Instructions ...

Page 2: ...torque is provided by the compression spring Rotor Shaft with Integrated Slip Clutch Item 3 in figure 1 The slip clutch is installed in a functional location upstream of the brake system and is integrated in the rotor shaft It protects the chain hoist from overloading and provides the additional function of an emergency limit stop for the highest and lowest hook positions The slip clutch complies ...

Page 3: ...1NS50 1 2 32 1 0 3 5 1 8 1 4 44 9 QCH50 1ND50 32 8 1 0 0 25 3 5 2 4 1 8 1 2 1 4 1 0 QCH100 1HD50 64 16 2 1 0 5 11 6 5 2 5 8 2 6 4 6 2 1 100 QCH50 2NS100 1 16 2 1 0 3 5 1 8 1 4 49 6 QCH50 2ND100 16 4 1 0 0 25 3 5 2 4 1 8 1 2 1 4 1 0 QCH100 1NS100 32 1 2 1 7 4 3 7 3 0 100 QCH100 1ND100 32 8 2 1 0 5 8 0 5 6 4 0 2 8 3 2 2 2 QCH100 2NS200 2 16 2 2 1 7 4 3 7 3 0 112 QCH100 2ND200 16 4 2 1 0 5 8 0 5 6 4 ...

Page 4: ...is erected to shield it from the influences of the weather Wherever possible the electric chain hoist should be transported in its original packaging It is recommended that the assembly and connection of the electric chain hoist is effected on site by qualified designated personnel INSTALLATION Prior to installing the hoist carefully inspect components for possible shipping damage Hoists are suppl...

Page 5: ...ection of rotation If the direction of rotation does not correspond with the button symbols on the control switch power supply wires L1 and L2 must be swapped round NOTICE Wire connection at the terminal is in accordance with figure 3 Electrical Connections if not tight and secure will be an endless cause of trouble During installation the electrician must make sure that all electrical connections...

Page 6: ...will be housed correctly in accordance with figure 4 The lifting height must be dimensioned such that the hook fittings are on the ground in the lowest hook position Single fall operation The connection between the load hook 2 and the chain is made with the hook block assembly 1 The last link must locate on the pin 3 Apply grease in the hook block recess see figure 5 Figure 5 NOTICE Pay attention ...

Page 7: ...ve to lowest hook position rotate green switching wheel rear 4 to switching cam of bottom limit switch 5 rotate anticlockwise for higher hook position and clockwise for lower hook position 5 Activate rocker must engage in switch wheel 6 Check operation of limit switch the end stop and the hook fittings must not touch the housing Chain Bucket 1 Move chain out at load side until limit switch is acti...

Page 8: ...cation For additional information on Quantum motorized trolleys refer to Parts Operation and Maintenance Manual Form Number MHD56108 Load Chain WARNING Failure to maintain a clean and well lubricated load chain will result in rapid load chain wear that can lead to chain failure which can cause severe injury death or substantial property damage 1 Lubricate each link of the load chain weekly Apply n...

Page 9: ...l information The use of other than genuine Ingersoll Rand parts may result in a hazard decreased performance and increased maintenance and may void all warranties When the life of the hoist has expired it is recommended that the hoist be disassembled degreased and parts be separated by material so that they can be recycled Refer all communications to the nearest Ingersoll Rand Office or Distribut...

Page 10: ...10 04585147_ed2 NOTES ...

Page 11: ...04585147_ed2 11 NOTES ...

Page 12: ...www irtools com 2006 Ingersoll Rand Company ...

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