Ingersoll-Rand PM20R A02 Series Operator'S Manual Download Page 2

PM20R-X-X-A02

Page 2 of 8

OPERATING AND SAFETY PRECAUTIONS

READ, UNDERSTAND, AND FOLLOW THIS INFORMATION TO AVOID INJURY AND PROPERTY DAMAGE.

EXCESSIVE AIR PRESSURE
STATIC SPARK

HAZARDOUS MATERIALS
HAZARDOUS PRESSURE

WARNING

EXCESSIVE AIR PRESSURE. Can cause person-

al injury, pump damage or property damage.

S

Do not exceed the maximum inlet air pressure as stated on the
pump model plate.

S

Be sure material hoses and other components are able to with-
stand fluid pressures developed by this pump. Check all hoses
for damage or wear. Be certain dispensing device is clean and
in proper working condition.

WARNING

STATIC SPARK. Can cause explosion resulting in

severe injury or death. Ground pump and pumping system.

S

Use the pump grounding screw terminal provided. Use Aro
Part No. 66885-1 Ground Kit or connect a suitable ground wire
(12 ga. min.) to a good earth ground source.

S

Secure pump, connections and all contact points to avoid
vibration and generation of contact or static spark.

S

Consult local building codes and electrical codes for specific
grounding requirements.

S

After grounding, periodically verify continuity of electrical path
to ground. Test with an ohmmeter from each component (e.g.,
hoses, pump, clamps, container, spray gun, etc.) to ground to
insure continuity. Ohmmeter should show 0.1 ohms or less.

S

Submerse the outlet hose end, dispensing valve or device in
the material being dispensed if possible. (Avoid free streaming
of material being dispensed.)

S

Use hoses incorporating a static wire.

S

Use proper ventilation.

S

Keep inflammables away from heat, open flames and sparks.

S

Keep containers closed when not in use.

WARNING

Pump exhaust may contain contaminants. Can

cause severe injury. Pipe exhaust away from work area and per-
sonnel.

S

In the event of a diaphragm rupture, material can be forced out
of the air exhaust muffler.

S

Pipe the exhaust to a safe remote location when pumping haz-
ardous or inflammable materials.

S

Use a grounded 1” minimum i.d. hose between the pump and
the muffler.

WARNING

HAZARDOUS PRESSURE. Can result in serious

injury or property damage. Do not service or clean pump,
hoses or dispensing valve while the system is pressurized.

S

Disconnect air supply line and relieve pressure from the sys-
tem by opening dispensing valve or device and / or carefully
and slowly loosening and removing outlet hose or piping from
pump.

WARNING

HAZARDOUS MATERIALS. Can cause serious in-

jury or property damage. Do not attempt to return a pump to the
factory or service center that contains hazardous material.
Safe handling practices must comply with local and national
laws and safety code requirements.

S

Obtain Material Safety Data Sheets on all materials from the
supplier for proper handling instructions.

WARNING

EXPLOSION HAZARD. Models containing alumi-

num wetted parts cannot be used with III.-Trichloroethane, Me-
thylene Chloride or other Halogenated Hydrocarbon solvents
which may react and explode.

S

Check pump motor section, fluid caps, manifolds and all
wetted parts to assure compatibility before using with solvents
of this type.

WARNING

MISAPPLICATION HAZARD. Do not use models

containing aluminum wetted parts with food products for hu-
man consumption. Plated parts can contain trace amounts of
lead.

CAUTION

Verify the chemical compatibility of the pump

wetted parts and the substance being pumped, flushed or re-
circulated. Chemical compatibility may change with tempera-
ture and concentration of the chemical(s) within the
substances being pumped, flushed or circulated. For specific
fluid compatibility, consult the chemical manufacturer.

CAUTION

Maximum temperatures are based on mechani-

cal stress only. Certain chemicals will significantly reduce
maximum safe operating temperature. Consult the chemical
manufacturer for chemical compatibility and temperature lim-
its. Refer to PUMP DATA on page 1 of this manual.

CAUTION

Be certain all operators of this equipment have

been trained for safe working practices, understand it’s limita-
tions, and wear safety goggles / equipment when required.

CAUTION

Do not use the pump for the structural support of

the piping system. Be certain the system components are
properly supported to prevent stress on the pump parts.

S

Suction and discharge connections should be flexible connec-
tions (such as hose), not rigid piped, and should be compatible
with the substance being pumped.

CAUTION

Prevent unnecessary damage to the pump. Do

not allow pump to operate when out of material for long periods
of time.

S

Disconnect air line from pump when system sits idle for long
periods of time.

CAUTION

Use only genuine ARO replacement parts to as-

sure compatible pressure rating and longest service life.

NOTICE

Replacement warning labels are available upon

request: “Static Spark & Diaphragm Rupture” PN \ 94080.

WARNING

CAUTION

NOTICE

= Hazards or unsafe practices which could

result in severe personal injury, death or
substantial property damage.

= Hazards or unsafe practices which could

result in minor personal injury, product or
property damage.

= Important installation, operation or

maintenance information.

CALL 1-800-577-8111 FOR SALES AND SUPPORT

CLICK HERE TO RETURN TO WEBSITE

Summary of Contents for PM20R A02 Series

Page 1: ... mm Maximum Temperature Limits E P R 60_to280_F 51_to 138_C Nitrile 10_ to 180_ F 12_ to 82_ C Polypropylene 35_ to 175_ F 2_ to 79_ C SantopreneR 40_to225_F 40_to 107_C PTFE 0_ to 225_ F 4_ to 107_ C 4 Dimensional Data see page 8 Mounting Dimension 9 1 16 x 10 1 16 230 mm x 256 mm Noise Level 70 p s i 60 c p m 85 0 db A Tested with 67263 muffler assembly installed The pump sound pressure levels p...

Page 2: ...mage Donotattempttoreturnapumptothe factory or service center that contains hazardous material Safe handling practices must comply with local and national laws and safety code requirements S Obtain Material Safety Data Sheets on all materials from the supplier for proper handling instructions WARNING EXPLOSION HAZARD Models containing alumi numwettedpartscannotbeusedwith III Trichloroethane Me thy...

Page 3: ...e surface to insure against damage by vibration PARTS AND SERVICE KITS Refertothepartviewsanddescriptionsasprovidedonpage4through7 for parts identification and Service Kit information S Certain ARO Smart Parts are indicated which should be available for fast repair and reduction of down time S Service kits are divided to service two separate diaphragm pump functions 1 AIR SECTION 2 FLUID SECTION T...

Page 4: ...X 93358 4 4 T XXM 637309 XM 94329 M 2 MSP XXT 637309 XT 94355 T 94330 A 2 T SP COMMON PARTS Item Description size Qty Part No Mtl Item Description size Qty Part No Mtl 1 Rod 1 94358 C 5 Backup Washer 2 94357 2 SS 6 Diaphragm Washer 2 94357 2 SS 9 Washer 2 93065 SS 14 Screw 5 8 18 x 2 1 2 2 Y5 111 T SS 15 Fluid Cap 2 95570 1 SS 26 Screw M10 x 1 5 6g x 35 mm 8 94409 2 SS 27 Screw M10 x 1 5 6g x 45 m...

Page 5: ... petroleum grease k Apply Lubriplate FML 2 grease to all O rings U Cups mating parts z Used with PM20R CSS SXX A02 models only x Apply Loctite 242 to threads at assembly s Apply PTFE tape to threads at assembly COLOR CODE DIAPHRAGM BALL MATERIAL COLOR COLOR Santoprene Tan Tan Santoprene Green N A Backup PTFE White White 8 6 4 1 2 3 5 7 Torque Sequence 126 s 29 19 z k 21 22 26 G 181 175 k 14 Diaphr...

Page 6: ...ice is continued from Fluid Section repair S Inspect and replace old parts with new parts as necessary Look for deep scratches on surfaces and nicks or cuts in O rings S Take precautions to prevent cutting O rings upon installation S Lubricate O rings with Lubriplate FML 2 grease S Do not over tighten fasteners refer to torque specification block on view S Re torque fasteners following restart S S...

Page 7: ... grease to O rings U Cups mating parts 136 137 k 139 k 111 138 k 105 135 133 134 101 103 174 k 121 118 173 k 169 k 172 k 171 k 170 167 k 173 121 k 174 118 166 k 132 k 147 k 146 k 199 k 141 k 140 232 k 200 k 232 k 233 176 k PILOT VALVE PART GROUP MAJOR VALVE A 637374 Replacement Major Valve Service Assembly is available separately which includes the following 105 4 107 2 111 132 135 136 137 138 139...

Page 8: ... be sized at leastas large as the inlet thread diameter of the pump for proper flow if high viscosity fluids are being pumped Suction hose must be a non col lapsing type capable of pulling a high vacuum S Check all joints on the inlet manifolds and suction connections These must be air tight S Inspectthepumpforsolidobjectsloggedinthediaphragmchamber or the seat area DIMENSIONAL DATA Dimensions sho...

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