Ingersoll-Rand MMP150 Parts, Operation And Maintenance Manual Download Page 23 | Manualshive

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MHD56208 - Edition 3

23

SERVICE NOTES

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Summary of Contents for MMP150

Page 1: ...UCT This manual contains important safety installation operation and maintenance information Make this manual available to all persons responsible for the installation operation and maintenance of thi...

Page 2: ...te maintain and repair the products described herein It is extremely important that mechanics and operators be familiar with servicing procedures of these products or like or similar products and are...

Page 3: ...Model Code Explanation Example MMP150 A 0 B 2 A MMP150 A 0 B 2 A Series MMP150 Air Motor Interface Shaft Options A Standard Spline B NEMA 215TC C Hydraulic SAE B Adapter D Keyed Shaft Fenner RM410 Mo...

Page 4: ...scfm 12 cu m min Air Motor Pipe Inlet Size 1 1 4 inch NPT Minimum Air System Hose Size 1 25 inches 32 mm Motor Performance Motor Horsepower 16 HP 12 KW Speed at Maximum Power standard and reverse bias...

Page 5: ...MHD56208 Edition 3 5 Dwg MHP2004...

Page 6: ...supply varies from recommended motor performance will change Refer to Performance Graphs on page 4 Air Lines The inside diameter of motor air supply lines must be at least 1 1 4 inch 32 mm to achieve...

Page 7: ...Operation optional feature Ensure all fittings and connections are tight Inspect all connections with suitable leak detection equipment At first notice of any unusual odors or noticeable leaks cease...

Page 8: ...nded lubricants Air Spring Operation Duty Cycle Crankshaft Rotation Rotary valve 15 is available in multiple versions to control direction of crankshaft rotation Crankshaft rotation is determined as v...

Page 9: ...ssed Air is directed from pendant into pilot valve The pilot valve spool shifts to direct control air into motor to operate in desired direction Pendant handle has two arrows cast into body one points...

Page 10: ...performed the inspection and kept on file where they are readily available for authorized review Frequent Inspection On equipment in continuous service frequent inspection should be made by operators...

Page 11: ...sticking Check pendant throttle levers return to normal neutral positions when released Disassemble inspect and repair the pilot air control valve Verify spool adjustment Throttle moves but motor doe...

Page 12: ...Inspection Normal _____ Heavy _____ Severe _____ 3 Discrepancies noted during Maintenance 4 Other _________________________________________ Refer to Parts Operation and Maintenance Manual INSPECTION s...

Page 13: ...otor to perform maintenance Shut off air system and depressurize air lines before performing any maintenance After performing any maintenance on the motor test motor before returning to service Disass...

Page 14: ...to Dwg MHP2036 on page 24 Handle Removal It is not recommended to disassemble handle 1 Carefully pry off plug 935 2 Remove capscrew 901 and tablock washer 909 Observe spring 937 connection during disa...

Page 15: ...nued use Pay particular attention to the following Inspect bushing for wear scoring or galling If evident replace Inspect shafts for ridges caused by wear If evident replace scoring or galling Inspect...

Page 16: ...installed tighten capscrews 2 11 Check rotation of crankshaft assembly Assembly should rotate smoothly without sticking binding or knocking of the piston heads on the top of the cylinders Correct any...

Page 17: ...ust be purchased separately 1 Install pilot valve assembly 910 2 Apply thread sealant Loctite 567 to pilot valve assembly 910 place pilot valve assembly into valve housing Use a large flat tipped scre...

Page 18: ...o incorporate changes Always check the manual edition number on the front cover for the latest issue The use of other than genuine Ingersoll Rand replacement parts may result in safety hazards decreas...

Page 19: ...ilot Air Control Assembly Drawing MHP2007 and Parts List 27 Pendant Control Assembly Drawing MHP2346 and MHP1617 and Parts List 28 Control Air Valve Assembly Drawing MHP2009 and Parts List 30 Panel Co...

Page 20: ...s lu g fo r lif tin g e n tir e w in ch 71355655 2 8 7 31 28 47 43 20 25 26 Keyed Shaft Fenner Style 46 44 27 45 45 44 43 42 3 2 Installation Tool ONLY 31 29 33 34 35 32 50 48 49 51 52 51 46 21 21 22...

Page 21: ...et 27166 27194 note 2 22 O Ring available only as kit includes item 21 1 Set 23 Piston Assembly includes items 21 qty 4 22 qty 2 and 24 2 25726 25726 3 25726 24 Piston Bearing 2 71287130 25 Crankshaft...

Page 22: ...ount style Note 2 Contact factory Extra Parts for Keyed Shaft Motor Item No Description of Part Total Qty Part Number Air Natural Gas NEMA 2 Capscrew 26 note 2 20 Key 1 26655 25 Crankshaft 1 382 27864...

Page 23: ...MHD56208 Edition 3 23 SERVICE NOTES...

Page 24: ...959 948 949 902 903 901 901 955 951 954 942 902 943 944 912 907 906 904 905 917 916 918 956 919 921 922 902 901 945 946 935 901 909 930 937 939 941 938 925 924 942 923 962 950 960 940 947 910 920 Note...

Page 25: ...19 Cover Piston 1 26998 949 Washer 4 71376370 920 IR Pilot Valve Tool 1 28690 950 Plug 1 71366348 921 O Ring Air 1 52537 951 Capscrew 4 71369276 O Ring Natural Gas 71357495 954 Plug 1 71263297 922 Pis...

Page 26: ...26 MHD56208 Edition 3 SERVICE NOTES...

Page 27: ...Qty Part Number Item No Description of Part Total Qty Part Number 200 Valve Assembly 1 26170 259 Manifold 1 13881 225 Hose Bulk As req d 50923 XX 261 Washer 4 50200 226 Fitting Hose End As req d 51029...

Page 28: ...Pendant Without Emergency Stop Dwg MHP2346 Pendant With Emergency Stop Dwg MHP1677 445 446 444 455 440 456 447 453 448 449 451 470 452 443 450 454 457 458 445 446 444 442 443 455 440 446 447 453 448 4...

Page 29: ...040 448 Setscrew 2 42008607 449 O Ring 2 3 58235329 451 Protector 2 3 95790107 452 Valve 2 3 95790104 453 Lever 2 95790122 454 Pendant Handle 1 order item 500 455 Setscrew 3 5 71078158 456 Label Kit 1...

Page 30: ...de 1 11778 216 Valve Sleeve 1 206 Capscrew 8 71327738 217 Valve Spool 1 207 Nut 1 71069132 221 Fitting Elbow 1 71330112 208 Adjusting Screw 1 71327720 222 Fitting Nipple 1 71057483 209 Shoulder Screw...

Page 31: ...2 71048284 283 Fitting Hose End 4 51029 284 Hose bulk As required 50923 XX 285 Fitting Tee 1 54678 286 Fitting Elbow 2 52182 287 Fitting Connector 2 71048268 Add hose length feet metres Maximum length...

Page 32: ...7483 403 Muffler 1 52472 404 Fitting Elbow 1 50928 405 Fitting Nipple 1 54267 406 Muffler 1 50592 Item No Description of Part Total Qty Part Number 32 Washer 4 52914 33 Capscrew 4 71342067 290 Base Mo...

Page 33: ...udes items 5 13 and 18 qty 4 27193 Recommended spares for 1 motor 2 years of normal service Hydraulic SAE B Mounting Kit For a standard motor only 315 305 44 46 316 317 43 Item No Description of Part...

Page 34: ...rd 27166 Piston Ring Kit Natural Gas 27194 Motor Gasket Kit Standard 26679 Motor Gasket Kit Natural Gas 27193 Control Valve Service Kit Standard 27240 Control Valve Service Kit Natural Gas 27240 1 Pil...

Page 35: ...ntract tort or otherwise Note Some states do not allow limitations on incidental or consequential damages or how long an implied warranty lasts so that the above limitations may not apply to you This...

Page 36: ...www irtools com...

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