background image

INSPECTION REPORT

Ingersoll Rand L2–150RLP Series Air Winches

Model Number:

Date:

Serial Number:

Inspected by:

Reason for Inspection: (Check Applicable Box)

1. Scheduled Periodic Inspection:

(_____ Months _____ Years)

Operating Environment:

Normal ____ Heavy____ Severe ____

2. Discrepancy(s) noted during Frequent Inspection
3. Discrepancy(s) noted during maintenance
4. Other: ___________________________

Refer to the Product Information Manual and Product Parts Information Manual and “INSPECTION” section for general inspection criteria. Also, refer to appropriate National
Standards and Codes of practice. If in doubt about an existing condition, contact the nearest Ingersoll Rand Distributor or the factory for technical assistance.

COMPONENT

CONDITION

CORRECTIVE ACTION

NOTES

Pass

Fail

Repair

Replace

Uprights and Siderails

 

 

 

 

 

Drum Band Brake (125% Load Test)  

 

 

 

 

Disc Brake (125% Load Test)

 

 

 

 

 

Drum Band Brake (Visual Inspection)  

 

 

 

 

Disc Brake (Visual Inspection)

 

 

 

 

 

Motor

 

 

 

 

 

Controls

 

 

 

 

 

Limit Switches

 

 

 

 

 

Air System

 

 

 

 

 

Fasteners

 

 

---

 

 

Emergency Stop Valve

 

 

 

 

 

Overload Device

 

 

---

 

 

Reduction Gears

 

 

 

 

 

Labels and Tags

 

 

---

 

 

Output Shaft

 

 

 

 

 

Shafts

 

 

 

 

 

Drum Guard

 

 

 

 

 

Wire Rope Wedge

 

 

---

 

 

Emergency Air supply Tank or

System

 

 

---

 

 

Slack Line Devise

 

 

---

 

 

Press Roller

 

 

 

 

 

Wire Rope

 

 

---

 

 

Other Components (list in NOTES

section)

 

 

 

 

 

TESTING

Pass

Fail

NOTES

Operational (No Load)

 

 

 

Operational (10% Load)

 

 

 

Operational (Maximum Test Load*)

 

 

 

*

Maximum test load is 125% of rated line pull. Testing to more than 125% of rated load may be required to set overload device or comply with standards and regulations

set forth in areas outside the USA.

 

This form may be photo copied and used as an inspection record.

Form MHD56305 Edition 4

5

Summary of Contents for Man Rider LS2-150RLP-L E Series

Page 1: ...ntenance Information Air Powered Man Rider Winch Models LS2 150RLP L E LS2 150RLP PHXXM E Lever Control Remote Control Save These Instructions R Form MHD56305 Edition 4 October 2013 71455570 2013 Inge...

Page 2: ...6 e Inspect rope for broken strands wires When broken wires are evident close to or within the termination even if few in number are indicative of high stresses at this position and can be caused by i...

Page 3: ...nce Intervals Refer to Table 4 Maintenance Interval Chart on page 3 for recommended maintenance schedule NOTICE Perform an annual winch load test for all applications Table 4 Maintenance Interval Char...

Page 4: ...Severe Application The following work can be completed by owner maintenance personnel System Air Filter Inspect system air filter every 30 days or 80 hours Grease Fittings Lubricate grease fittings ev...

Page 5: ...e factory for technical assistance COMPONENT CONDITION CORRECTIVE ACTION NOTES Pass Fail Repair Replace Uprights and Siderails Drum Band Brake 125 Load Test Disc Brake 125 Load Test DrumBandBrake Visu...

Page 6: ...ar 350 kPa Winch is overloaded Reduce load to within rated capacity Oil leak from motor end of winch Reduction assembly is leaking Disassemble winch and inspect reduction assembly seals Throttle or pe...

Page 7: ...l the procedures by which product operations or repairs may be conducted and the hazards and or results of each method If operation or maintenance procedures not specifically recommended by the manufa...

Page 8: ...s 86 and washers 125 that secure motor and control valve assembly to upright 62 5 Carefully pull motor assembly from winch 6 Clean capscrews 86 and threaded holes with Loctite 7063 or equivalent so th...

Page 9: ...agm 196 from base plate 199 16 Unscrew nut 194 and remove plunger 198 and washer 195 17 Remove and discard O ring 197 18 Install a screw dia M5 in threaded hole on base plate 199 and pull it from moto...

Page 10: ...4 b Install lever assembly in coupling 124 Install spring 116 and coupling handle assembly on top spindle shaft 115 Align notch in coupling with pin in spindle shaft Spring 116 ends will point down Re...

Page 11: ...Timing Marks C Planet Gear Carefully install gear shafts 33 CAUTION Forassemblyofplanetgears eachplanetgearmustbepositionedwiththe timing mark as shown on Dwg MHP1406 B A C Dwg MHP1406 10 Install pla...

Page 12: ...se connections and three way shut off valve 407 Vertical Take off Angle 1 Install FLR assembly 400 to spacer 66 opposite press roller side with bracket 418 and secure with capscrews 420 and washers 41...

Page 13: ...ass 10 9 Dry Lubricated PTFE Dry Lubricated PTFE M6x1 9 10 6 7 4 11 12 8 9 5 6 M8x1 25 21 23 16 18 9 11 26 30 20 22 12 13 M10x1 5 41 47 31 35 19 21 53 60 39 45 24 27 M12x1 75 71 81 54 61 32 36 91 103...

Page 14: ...SERVICE NOTES 14 Form MHD56305 Edition 4...

Page 15: ...SERVICE NOTES Form MHD56305 Edition 4 15...

Page 16: ...R www ingersollrandproducts com...

Reviews: