Ingersoll-Rand LS1500R Parts And Maintenance Manual Download | Manualshive

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Summary of Contents for LS1500R

Page 1: ...ied out by personnel certified by Ingersoll Rand or by Ingersoll Rand Authorized Service Centers Contact the Factory if in doubt about installation operation inspection and maintenance instructions Us...

Page 2: ...these products Do not use this winch for lifting supporting or transporting people or lifting or supporting loads over people Always operate inspect and maintain this winch in accordance with European...

Page 3: ...gency stop Assembly 8 Pendant Control Adjustment 8 Accessories 9 Testing 9 Parts Winch Assembly Drawing IO Winch Assembly Parts List II Air Gear Motor Assembly Drawing 12 Air Gear Motor Assembly Part...

Page 4: ...r box 45 as shown in Dwg D6310032 If this dimension is greater than 0 12 in 3 mm the brake discs 21 and 22 must be replaced by following the winch disassembly procedure INTERVAL Start of each shift Op...

Page 5: ...lines 3 2 Remove winch from its mounting and set in a clean work area on a sturdy work bench Position several blocks of wood on the work bench and stand the winch in a vertical position with the moto...

Page 6: ...ar Motor Disassembly Ref Dwg D6310005 Refer to control valve disassembly sections to remove lever or pendant control valve from motor 1 2 3 4 5 6 7 8 9 IO I I 12 Remove the screws 81 and lock washers...

Page 7: ...se surfaces must be very smooth to prevent damage to the seal lip 5 6 7 8 9 IO I I 12 Inspect all threaded items and replace those having damaged threads Inspect all remaining parts for evidence of da...

Page 8: ...motor end down Fill up the gear box with oil SAE 80W90 kinematics viscosity 145 mm at 40 C 104 F capacity of gear box 0 13 gall 0 5 Litres Drum assembly IO I Scrape old Loctite from the drum bushing b...

Page 9: ...Ref Dwg D5790002 I Install lever 173 in pendant handle 172 with pin 17 I Stake pin in pendant handle at both ends to secure 2 Install setcrews 174 3 Check that 0 ring is undamaged and securely crimped...

Page 10: ...uropean countries are according to the chart below lf not found below you should use the tests recommended by the FEM The dynamic test shall be carried out with an overload coefficient pl I 2 i e with...

Page 11: ...Dug D6310041...

Page 12: ......

Page 13: ...112 96 97 98 109 L108 82 81 83 85 86 87 88 89 90 91 93 84 83 D vg D6310005 12...

Page 14: ...ust washer I 9620 0045 90 91 92 93 94 Rear stop Bearing Spacer Motor rotor Repulsion rotor 2 9620 0069 I 5649 2213 I 9631 0018 I 9620 0033 I 9620 0026 99 Motor housing incl s item 96 97 and 98 I 9620...

Page 15: ...Control Valve Ass y incl s item 121 through 131 I 7631 0081 121 Control lever I 9618 0031 I 122 Valve housing I I I 9631 0021 I I 2 I 4600 1216 127 IScrew I 2 4110 3403 I I 128 IPin I 1 I 4650 7220 I...

Page 16: ...1 PART NO I 121 I Control lever 1 9631 0056 122 123 Valve housing Pin I 9631 0058 2 4600 1216 I 127 Screw I 2 I 411O 3403 I 128 Pin 2 4650 7220 129 130 stop Screw HM Lock washer Handle Setscrew Axle I...

Page 17: ...7617 0010 I 141 Screw I 8 I 4130 0206 I 142 Lock washer 8 4520 0006 I I 143 Screw I 4 I 4130 5906 I 144 ICover I I I 9617 0050 I Return spring I 147 End cap 2 I 9617 0049 I 148 149 Read stop 2 9412 0...

Page 18: ...itting 3 6165 2632 162 Retainer Ring 2 4770 3028 164 Rear Cover 2 9579 0037 165 Spring 2 6915 8732 166 Spool with O Ring crimped 2 9579 0035 168 Spring 2 6915 8632 169 Valve Ass y with O Ring crimped...

Page 19: ...173 Lever 2 9579 0038 174 Setscrew 2 4200 7807 175 Setscrew 3 4200 8307 176 Ball I 6940 1625 177 Spring 3 6911 3941 178 Spool 3 9579 0085 179 Emergency stop button 1 6859 8632 180 Shuttle Valve Stop I...

Page 20: ...through 215 I 7617 0016 201 Cover I 9617 0059 202 Screw 7 4130 6706 203 Spring 1 6915 8732 205 Valve Cone 1 9617 0053 207 Washer 2 4570 0005 205 Screw I 4130 8206 209 Body I 9617 0061 210 Distance Rin...

Page 21: ...1 I Covet 9617 0059 202 Screw 7 4130 6706 207 Washer 2 4570 0005 208 Screw I 4130 8206 210 Distance Ring I 9617 0055 I 211 Diaphragm 6771 6341 213 Cover I 9617 0052 214 Valve Cone I 9617 0054 216 Plug...

Page 22: ...234 235 236 231 237 238 239 246 249 Recommended Spare 21...

Page 23: ...sign may cause changes to this winch which are not included in this manual Manuals are periodically revised to incorporate changes Always check the manual edition number on the front cover for the lat...

Page 24: ......

Page 25: ...P O Bos 24046 2724 Sixth Avenue South Seattle WA 98 124 0046 USA Phone ZOG 624 0466 Fas 206 624 626 5 Canada Kational Sales Oftice Rrgional M archouse Toronto Ontario 5I Worcester Road Resdale Ontario...

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