Ingersoll-Rand LIFTSTAR 2000 H-1 Operation And Maintenance Manual Download | Manualshive

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Summary of Contents for LIFTSTAR 2000 H-1

Page 1: ...ied out by personnel certified by Ingersoll Rand or by Ingersoll Rand Authorized Service Centers Contact the Factory if in doubt about installation operation inspection and maintenance instructions Us...

Page 2: ...n and maintenance of these product Do not use this winch for lifting supporting ortransporting people or lifting or supporting loads over people Always operate inspect and maintain this winch in accor...

Page 3: ...KING D SPECIFICATIONS Technical sheet E INSTALLATION Mounting Wire Rope Hydraulic Fluid Supply Motor Initial Operating Checks F OPERATION Controls G LUBRICATION Wire Rope Reduction Gear Assembly Seals...

Page 4: ...amage if the warning is ignored Warning is used to indicate the presence of a hazard which can cause severe personal injury death or substantial property damage if the warning is ignored Caution is us...

Page 5: ...afe Operating Instructions are provided to make an operator aware of dangerous practices to avoid and are not necessarily limited to the following list Refer to specific sections in the manual for add...

Page 6: ...20 Never use the winch wire rope as a sling C LABELLING MARKING The maximal lifting rated capacity of the winch is noticed on one part of the winch Failure to follow these warnings may result in death...

Page 7: ...ous service frequent inspection should be made at the of each shift In addition visual inspections should be conducted during regular service for any damage or evidence of malfunction 1 OPERATION Chec...

Page 8: ...ontinuing evaluation Inspect all the items in a frequent inspection plus the following 1 FASTENERS Check capscrew nuts pins and other fasteners on winch and hydraulic system Replace if missing and tig...

Page 9: ...as been idle for a period of one month or more but less than six months shall be given an inspection conforming with the requirements of Frequent Inspection before being placed into service A winch wh...

Page 10: ...SIN LE NOBLE FRANCE TEL 33 27 93 08 08 TELEX 820 221 TELEFAX 33 27 93 08 00 TREUIL DE LEVAGE HYDRAULIQUE HYDRAUUK HUBWlNDE HYDRAULIC WINCH LIFTSTAR 2000 H 1 NMERODENOMENCLATURE NUMERODUDOCUMENT D SPE...

Page 11: ...tance pieces Rope is anchored by a vertical wedge box on the flange Planetary gear box is enclosed within drum for protestion and space saving l All rotating parts are supported on ball bearings l Fai...

Page 12: ...in one position be sure the mounting surface is even and of sufficient strength to handle the rated load and prevent possible binding of the winch 2 Make sure the mounting surface is flat to within l...

Page 13: ...ads resulting from acceleration retardation and shock load Consideration must also be given to the size of the winch wire rope drum sheaves and method of reeving Wire rope diameter for lifting or lowe...

Page 14: ...sheave 4 When a lead sheave is used it must be aligned with the center of the drum The diameter of the lead sheave must be at least 18 times the diameter of the wire rope 5 Always maintain at least t...

Page 15: ...ns for a few minutes The winch is now ready to work The four most important aspects of winch operation are 1 Follow all safety instructions when operating the winch 2 Allow only qualified people to op...

Page 16: ...orrect performance highest efficiency and long life it is essential that the lubricating oil be maintained at the correct level The recommended grade of oil must be used at all times since the use of...

Page 17: ...B A D ETUDES PLAN D ENSEMBLE NUMERO DU DOCUMENT LOCTITE INSTAJOINT 574 BP 59 59450 SIN LE NOBLE FRANCE TEL 33 27 93 08 08 ASSEMBLY DRAWING 94 05 05 l 4 LOCTITE FREIN FILET 243 WINDEZEICHNUNG 0 LOCTIT...

Page 18: ...Rear bearing Lager hinten Entretoise standard Distance ring standard Distanzring standard Entretoise GC Distance ring GC Distanzring GC Butee stop Anschlag Tambour standard Drum standard Trommel stand...

Page 19: ...ager 1 5080 0007 38526208 Roulement a billes Ball bearing Kugellager 1 5080 0024 38528477 Butee a aiguilles Needle stop Nadelanschlag 8 5605 4225 38528405 Cage a aiguilles Needle cage Nadelkafig 8 565...

Page 20: ...7832 38528758 62 Anneau expansif interieur Internal expansive ring lnneres Espansives Ring 1 4785 3932 38528725 63 Joint torique O ring O ring 1 5822 2429 38530705 64 Joint torique O ring O ring 1 582...

Page 21: ...IGNATION DESCRIPTION BEZEICHNUNG QTY CODE 1 Bouchon 1 4 G Plug 2 65110741 2 Joint torique O ring 2 58210229 3 vis creuse Screw 2 95980056 4 Valve d equilibrage Counterbalance valve 1 68453632 5 Union...

Page 22: ...ng 96110003 Piston 63059932 Friction disc 63060032 Steel disc 65160932 Plug 50050015 Ball bearing 50800007 Ball bearing 50800024 Ball bearing 56054225 Needle stop 56503324 Needle cage 57312632 Trust w...

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