Ingersoll-Rand GBC036 Series Installation, Operation And Maintenance Manual Download Page 13 | Manualshive

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Dimensional Data

RT-SVX058C-EN

13

Figure 8. Barometric relief and economizer— 3–5 tons

BACK VIEW OF UNIT

RIGHT VIEW OF UNIT

ECONOMIZER

FAN

BAROMETRIC RELIEF

BAROMETRIC
RELIEF

Figure 9. Manual damper — 3–5 tons

MANUAL DAMPER HOOD

BACK VIEW OF UNIT

RIGHT VIEW OF UNIT

FAN

NOTE:
VERIFY WEIGHT, CONNECTION, AND ALL
DIMENSIONS WIT INSTALLER DOCUMENTS BEFORE
INSTALLATION.

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Summary of Contents for GBC036 Series

Page 1: ...raining Improperly installed adjusted or altered equipment by an unqualified person could result in death or serious injury When working on the equipment observe all precautions in the literature and...

Page 2: ...in minor or moderate injury It could also be used to alert against unsafe practices NOTICE Indicates a situation that could result in equipment or property damage only accidents WARNING Proper Field W...

Page 3: ...ed the General Information Troubleshooting and Wiring Diagrams section WARNING Follow EHS Policies Failure to follow instructions below could result in death or serious injury All Ingersoll Rand perso...

Page 4: ...IYUDC 23 Through the Base Gas Utility Option 24 Pre Start 25 Verifying Proper Air Flow Units with Belt Drive Indoor Fan 25 Electromechanical Controls Test Procedure 25 Start Up 26 Standard Economizer...

Page 5: ...zer Dry Bulb W Barometric Relief M Downflow Low Leak Economizer Reference Enthalpy W Barometric Relief P Downflow Low Leak Economizer Comparative Enthalpy W Barometric Relief Digit 15 Supply Fan Drive...

Page 6: ...r Avoidcontactwiththeskinoreyes Wearlong sleeved loose fitting clothing gloves and eye protection Wash clothes separately from other clothing rinse washer thoroughly Operations such as sawing blowing...

Page 7: ...r prevents the unit from starting for 3 minutes Phase Monitor The Phase Monitor is a three phase line monitor module that protects against phase loss phase reversal and phase unbalance It is intended...

Page 8: ...ZERO to 400 ppm and the CO2 SPAN to 1600 ppm in the ADVANCED SETUP menu Occupancy Sensor A customer supplied occupancy sensor can also be added to provide damper control based on occupied unoccupied...

Page 9: ...nomizer airflows or recirculation of hot condenser air Figure 1 Typical installation clearance for single and multiple unit applications END TO END NOTE 2 3 SIDE BY SIDE NOTE 2 NOTE 1 3 0 4 0 5 0 3 0...

Page 10: ...CH ACCESS GAS CONNECTION Figure 3 Gas electric units front side views 3 5 tons NOTES 1 THRU THE BASE GAS AND ELECTRICAL IS NOT STANDARD ON ALL UNITS 2 VERIFY WEIGHT CONNECTION AND ALL DIMENSION WITH I...

Page 11: ...Dimensional Data RT SVX058C EN 11 Figure 4 Gas electric units bottom view 3 5 tons Figure 5 Foundation units back view horizontal configuration 3 5 tons SUPPLY RETURN...

Page 12: ...Dimensional Data 12 RT SVX058C EN Figure 6 Roof curb 3 5 tons SUPPLY RETURN Figure 7 Downflow unit clearance 3 5 tons standard efficiency CLEARANCE CLEARANCE CLEARANCE CLEARANCE UNIT OUTLINE...

Page 13: ...tons BACK VIEW OF UNIT RIGHT VIEW OF UNIT ECONOMIZER FAN BAROMETRIC RELIEF BAROMETRIC RELIEF Figure 9 Manual damper 3 5 tons MANUAL DAMPER HOOD BACK VIEW OF UNIT RIGHT VIEW OF UNIT FAN NOTE VERIFY WE...

Page 14: ...B C D Length Width 3 GBC036 574 524 95 111 172 146 42 29 4 GBC048 616 566 110 119 175 162 40 29 5 GBC060 636 586 120 125 174 168 39 28 a Weights are approximate b Weights do not include additional fa...

Page 15: ...cklist listed below is a summary of the steps required to successfully install a commercial unit This checklist is intended to acquaint the installing personnel with what is required in the installati...

Page 16: ...connect switch and to the main power terminal block HTB1 in the unit control panel Install proper grounding wires to an earth ground Note All field installed wiring must comply with NEC and applicable...

Page 17: ...iring is properly sized and installed follow the guidelines outlined below Note All field installed wiring must conform to NEC guidelines as well as state and Local codes Verify that the power supply...

Page 18: ...s Provide proper grounding for the unit in accordance with local and national codes Optional TBUE Wiring Through the Base Electrical Option Location of the applicable electrical service is illustrated...

Page 19: ...ductor for the length of the run Note Resistance in excess of 3 ohms per conductor could cause component failure due to insufficient AC voltage supply 3 Be sure to check all loads and conductors for g...

Page 20: ...e staged gas pressure valve to a negative pressure 3 5 3 5 3 5 Combustion Blower Suction Pressure 1st Stage 0 50 to 0 55 0 50 to 0 55 0 50 to 0 55 Combustion Blower Suction Pressure 2nd Stage 0 65 to...

Page 21: ...ch or circuit protection switch and remove the phase sequence indicator Compressor Crankcase Heaters Each compressor can be equipped with a crankcase heater The proper operation of the crankcase heate...

Page 22: ...bearings for sufficient lubrication If the belts require adjustment or if the bearings need lubricating refer to the maintenance section of this manual for instructions Verify that a condensate trap i...

Page 23: ...low voltage class II control wiring through hole in base of unit but not through high voltage conduit refer to Figure 15 p 18 for high and low volt conduits location Feed control wiring through bushin...

Page 24: ...dures to ensure the power cannot be inadvertently energized Verify with an appropriate voltmeter that all capacitors have discharged Failure to disconnect power and discharge capacitors before servici...

Page 25: ...0 using the setpoint potentiometer located on the Economizer Control ECA if applicable Electromechanical Controls Test Procedure See unit schematic for correct wire numbers Fan Test and Minimum Ventil...

Page 26: ...is a system critical sensor if the MA sensor is removed during the set up mode the JADE will alarm After 60 minutes the JADE controller will change to operation mode and all components removed or fai...

Page 27: ...ed open the main power disconnect switch to reset the unit Final System Set Up After completing all of the pre start and start up procedures outlined in the previous sections i e operating the unit in...

Page 28: ...p 28 5 Remove the belt tension gauge The small O ring now indicates a number other than zero on the plunger s force scale This number represents the force in pounds required to give the needed deflec...

Page 29: ...uperheat For guidelines refer to Compressor Start Up p 26 Note Do NOT release refrigerant to the atmosphere If adding or removing refrigerant is required the service technician must comply with all fe...

Page 30: ...sprayer nozzle and the microchannel coil is 1 3 Final Process For future reference you may find it helpful to record the unit data requested below in the blanks provided 1 Complete Unit Model Number...

Page 31: ...lashes on for 1 4 second and off for 1 4 second Call for Heat Continuous On Internal Error Replace Control Board 2 Flashes 1 Hour Lockout No Flame 3 Flashes Pressure Switch Inducer Issue 4 Flashes Ope...

Page 32: ...not modulating Excess outdoor air The JADE controller is a certified FDD product HJW10 by California Title 24 Part 6 The FDD system is required for meeting California Energy Commission s Title 24 reg...

Page 33: ...Not OK to Economize Fast Flash 1 4 Second On 2 Seconds Off Error Code Communications Failure Pulse Flash 1 30 Second On 1 4 Second Off 2 Seconds between pulse sequences Error Code 1 Flash Actuator Fa...

Page 34: ...5 12132103 GBC 036 060 60Hz 1 STAGE Gas Heat 12130803 GBC 036 060 60Hz 2 STAGE Gas Heat Control 208 575 12132965 GBC 036 060 60Hz 1 STAGE Gas Heat 12132966 GBC 036 060 60Hz 2 STAGE Gas Heat Control bo...

Page 35: ...ited to furnishing F O B Warrantor factory or warehouse replacement parts for Warrantor s products covered under this warranty Warrantor shall not be obligated to pay for the cost of lost refrigerant...

Page 36: ...and protect food and perishables and increase industrial productivity and efficiency We are a global business committed to a world of sustainable progress and enduring results ingersollrand com Inger...

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