Ingersoll-Rand FORCE5i FA2i-MRA Product Maintenance Information Download Page 4

4

Form MHD56332 Edition 1

INSPECTION REPORT

Ingersoll Rand Force 5 Infinity Series Models FA2i, FA2.5i, FA5i or FA5Ti Air Winches

Model Number:

Date:

Serial Number:

Inspected by:

Reason for Inspection: (Check Applicable Box)

1. Scheduled Periodic Inspection:
(_____ Months _____ Years)

Operating Environment:

Normal: ___ Heavy: ___ Severe: ___

2. Discrepancy(s) noted during Frequent Inspection

3. Discrepancy(s) noted during maintenance

4. Other: ___________________________

Refer to the Product Information and Parts Information Manual and “INSPECTION” section for general inspection criteria. Also, refer to appropriate National Standards and 
Codes of Practice. If in doubt about an existing condition, contact the nearest 

Ingersoll Rand 

distributor or the factory for technical assistance.

COMPONENT

CONDITION

CORRECTIVE

ACTION

NOTES

Pass

Fail

Repair

Replace

Uprights and
Siderails

Drum Band Brake
(125% Load Test)

Drum Locking Pin

Disc Brake
(125% Load Test)

Drum Band Brake
(Visual Inspection)

Disc Brake
(Visual Inspection)

Motor

Limit Switches

Controls

Air System

Fasteners

Reduction Gears

Labels and Tags

---

Shafts

Drum Guard

Wire Rope Wedge

---

Line Speed Monitor and Overspeed 
Alarm

Other Components
(list in NOTES section)

TESTING

Pass

Fail

NOTES

Operational (No Load)

Operational (10% Load)

Operational (Maximum Test Load*)

*

Maximum test load is 125% of rated line pull. Testing to more than 125% of rated load may be required to set overload device or comply with standards and regulations 
set forth in areas outside the USA.

This form may be photo copied and used as an inspection record.

Summary of Contents for FORCE5i FA2i-MRA

Page 1: ...Product Maintenance Information Model FA2i MRA ANSI Save These Instructions Form MHD56332 Edition 1 July 2010 71468144 2010 Ingersoll Rand Company...

Page 2: ...d cleanliness If external evidence indicates damage disassemble as required to conduct a detailed inspection Inspect gears shafts bearings sheaves springs and covers Replace worn or damaged parts Clea...

Page 3: ...ears or 2 000 hrs 3 years or 3 000 hrs 4 years or 4 000 hrs 5 years or 5 000 hrs 6 years or 6 000 hrs Inspect Motor X X Inspect Manual Band Brake X X X X X X Inspect Disc Brake X Inspect Gearbox X Rep...

Page 4: ...dition contact the nearest Ingersoll Rand distributor or the factory for technical assistance COMPONENT CONDITION CORRECTIVE ACTION NOTES Pass Fail Repair Replace Uprights and Siderails Drum Band Brak...

Page 5: ...n are not damaged Brake should be released at 45 psig 3 1 bar 310 kPa Winch is overloaded Reduce load to within rated capacity Oil leak from motor end of winch Reduction assembly is leaking Disassembl...

Page 6: ...isassemble and repair If brake assembly is removed or disassembled ensure breather 29 is installed and located at top of brake housing during reassembly Manual Drum Band Brake Refer to Dwg MHP0209 1 R...

Page 7: ...en fill cap 462 to vent motor housing 7 Drain oil from gear reduction assembly by removing pipe plug 48 when positioned at its lowest point 8 Remove pipe plug 25 in brake housing 17 to drain brake oil...

Page 8: ...spect shafts for ridges caused by wear If ridges caused by wear are apparent on shafts replace shaft Inspect all surfaces on which oil seal lips seat 4 Inspect all bearings for play distorted races pi...

Page 9: ...e 0 ring Align dowel and capscrew holes 6 Tap dowels 52 into ring gear 63 and spacer 71 Leave approximately 0 37 inch 9 mm exposed for engagement with input housing 59 7 Install planet assembly 58 so...

Page 10: ...ays at the bottom When positioned lower the winch 6 Mount pivot bracket 122 on the inside surface of the siderail 130 and secure in position with capscrews 116 and lockwashers 117 7 Screw link stud in...

Page 11: ...eners are secure h Install drum guard Load Test Prior to initial use all extensively repaired winches shall be load tested by or under the direction of an Ingersoll Rand trained technician and a writt...

Page 12: ...12 Form MHD56332 Edition 1 SERVICE NOTES...

Page 13: ...Form MHD56332 Edition 1 13 SERVICE NOTES...

Page 14: ...14 Form MHD56332 Edition 1 SERVICE NOTES...

Page 15: ...e Size Class 8 8 9 8 Class 10 9 Dry Lubricated PTFE Dry Lubricated PTFE M6x1 9 10 6 7 4 11 12 8 9 5 6 M8x1 25 21 23 16 18 9 11 26 30 20 22 12 13 M10x1 5 41 47 31 35 19 21 53 60 39 45 24 27 M12x1 75 71...

Page 16: ...www ingersollrandproducts com...

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