Ingersoll-Rand DS100-H User Manual Download Page 2

1

CPN: 85616902 --- DS15

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H---DS100

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H

English

Index

1

Introduction

page

2

1.1

Foreword

page

2

1.2

Packaging

page

2

1.3

Transport

page

2

1.4

Storage

page

2

1.5

Inspection

page

2

2

Installation

page

2

2.1

Dryer installation

page

2

2.2

Electrical connection

page

3

2.3

Condensate drain

page

3

3

Start---up and operation

page

3

3.1

Preliminary checks

page

3

3.2

Starting the dryer

page

3

3.3

Stopping the dryer

page

4

3.4

Operation

page

4

4

Maintenance

page

4

4.1

Preventive maintenance

page

4

4.2

Substituting an exhausted element

page

4

4.3

Disassembling the unit

page

5

4.4

Refrigerant leaks in the refrigeration circuit

page

5

4.5

Refrigerant charging

page

5

5

Calibration

page

5

6

Spare parts list

page

5

7

Troubleshooting

page

6

Safety warnings

Important:

S

Keep this manual with the machine throughout its entire service life.

S

Carefully read this manual before carrying out any operation on the machine.

S

This machine is designed for PROFESSIONAL USE only. Only use the ma-

chine for the purpose for which it is intended. Improper use of the machine

absolves the manufacturer from all liability.

This manual has been compiled to help the final user perform just those oper-

ations which do not require removal of the panels.
All other operations which involve the removal of covers from instruments or

electrical circuit---breakers using special tools must only be carried out by

trained personnel due to the danger of rotating parts or live components.

Each machine is equipped with an electric disconnect device which allows the op-

erator to work on the machine in absolute safety.

This device must always be used

to disconnect the mains supply to avoid any risk of danger during maintenance

work (electric shocks, scalding, automatic start---up, moving parts and remote

control).

Before servicing the dryer always make sure the compressed air circuit is de-

pressurised.
When requesting technical assistance or ordering spare parts, always quote the

model and serial number on the identification plate mounted externally on the

unit.

IMPORTANT:

data contained in this publication is to be considered as indicative

only. The manufacturer reserves the right to modify data without prior notice.

Summary of Contents for DS100-H

Page 1: ... 272716 DATE 06 11 2002 ISSUE 2 CPN 85616902 User manual Page 1 Manuel d utilisation Page 7 Manual de uso Página 13 Manual do utilizador Página 19 Benutzerhandbuch Seite 25 DS15 H DS100 H refrigeration dryer 60Hz ...

Page 2: ...purpose for which it is intended Improper use of the machine absolves the manufacturer from all liability This manual has been compiled to help the final user perform just those oper ations which do not require removal of the panels All other operations which involve the removal of covers from instruments or electrical circuit breakers using special tools must only be carried out by trained person...

Page 3: ...machine as close as possible to the installation site 1 4 Storage If stored the packaged units must be kept inside protected from humidity direct sunlight and rain Moreover although stacking is permitted the maximum weight must not be more than the value shown on the packaging 1 5 Inspection On receipt of the machine make sure it has incurred no damage during transit If any damage is detected prom...

Page 4: ...s or chemical products which may damage the compressor or components inside the dryer Take particular care with sulphur ammonia chlorine and installations in marine environments For further advice or assistance consult the manufacturer 2 2 Electrical connection see Fig 5 Fig 10 The dryer is supplied with a 3 x AWG16 power cable complete with plug Install an overcurrent and earth leakage circuit br...

Page 5: ...facturer Failure to do so renders the manufacturer not liable for incorrect unit operation 4 1 Preventive maintenance For optimum performance from your dryer follow the periodic maintenance sched ule described below WEEKLY CONDENATE DRAIN WEEKLY CONDENATE DRAIN Verify that the condensate drain is draining correctly MONTHLY COMPRESSOR Makesure thecompressor headtemperature isbelow 200 F 93 C MONTHL...

Page 6: ...gum synthetic compressor steel copper aluminium oil condensator steel copper aluminium refrigerant R134a valve brass electrical cable copper PVC 4 4 Refrigerant leaks in the refrigeration circuit FOREWORD The unit is delivered in perfect working order already charged as specified in Fig 5 Refrigerant leaks may be identifiedby trippingof thecompressor overloadprotector SK IFALEAKISDETECTED INTHE RE...

Page 7: ...does not work Repair fan Ambient temperature over 115 F 46 C Reduce temperature Compressor components perished Repair or replace com pressor Seek exter nal assis tance Compressor winding insulation partially perished compressor too hot Low current consumption Lack of refrigerant Recharge Condenser dirty cooling air outlet too hot Clean condenser Fan does not work Low evaporation pressure by pass a...

Page 8: ...1 CPN 85616902 DS15 H DS100 H Fig 1 Installation suggested compressor by pass oil water separator receiver Aftercooler filter to compressed air ring main Dryer filter high inlet temperature dryer package ...

Page 9: ...32 CPN 85616902 DS15 H DS100 H Fig 2 Safety and description labels on dryer a e d f f f c b b g ...

Page 10: ...ge caused by a wrong refrigerant recharge will not be under warranty h Internal dryer b REMEMBER TO CHANGE YOUR FILTER ELEMENT element installed on REMEMBER TO CHANGE YOUR FILTER ELEMENT element installed on We strongly recommend filter elements be changed once a year or after 8000 working hours whichever comes first Only use genuine Ingersoll Rand elements Refer to User Manual for correct replace...

Page 11: ...34 CPN 85616902 DS15 H DS100 H Fig 4 Overall dimensions O B H J K I C E G F L A filter separator discharge tube supply cable air inlet air outlet D M N condensate drain tube ...

Page 12: ...3 7 2 22 5 152 102 30 50 22 DS75 H 27 6 700 47 7 1212 13 9 352 25 6 650 140 3 3 83 5 7 2 183 5 DS100 H 700 1212 352 650 83 5 183 5 Fig 5 Technical data model weight refrigerant charge R134a F L A A air max air ambient temperature max air model kg lb gr oz 115V 1 60Hz air connections inlet temp min max max air pressure DS15 H 25 55 130 4 59 3 7 3 8 NPT F DS25 H 42 93 195 6 88 5 6 1 2 NPT F DS35 H 4...

Page 13: ...ftercooler fan motor 16 aftercooler coil 17 filter separator AIR OUTLET AIR INLET condensate condensate drain 17 drain 16 15 11 10 5 1 7 8 12 2 3 13 only for model DS50 H DS100 H Fig 7 Calibration MODEL SETTING COMPONENT DS15 H DS100 H 31 9 PSI 0 15 0 Automatic expansion valve 7 DS15 H DS100 H 2 2 bar 0 1 0 OUTLET INLET DS15 H DS100 H START 113 F 45 C STOP 104 F 40 C Fan condensing temperature swi...

Page 14: ...6829 85616837 16 85616845 85616852 85616860 17 85616878 85616886 85616894 18 89327944 CONDENSATE DRAIN A 89327936 B 89327951 Fig 9 Parts 1 compressor 2 refrigerant condenser 3 fan motor 4 5 10 evaporator separator air air heat exchanger 7 expansion automatic valve 8 refrigerant filter 11 dew point thermometer 12 fan condensing temperature switch A B Float condensate drain 4 5 10 2 3 12 8 7 condens...

Page 15: ...UIPMENT R2 SK 3 1 1 N QS S1 R1 TV R1 R1 C MC R S S 1 2 KA C1 R EV1 S1 HL L 115V 1 60Hz C2 only for model DS100 H black brown GND blue d d GND L1 L2 L1 L2 GND EV2 R1 S1 QF Inn 0 03A RECOMMENDED and generally demanded by law by installer R3 HP only for model DS50 H DS100 H p ...

Page 16: ...T element installed on We strongly recommend filter elements be changed once a year or after 8000 working hours whichever comes first Only use genuine Ingersoll Rand elements Refer to User Manual for correct replacement element c QUALITY CHECKED INSPECTOR N 302 d Air inlet e Air outlet f Condensate drain connection g WARNING Risk of electric shock can cause injury or death Disconnect all remote el...

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