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Non-cycling Refrigerated Dryer  

11 

 

MODELS  D1700IN, D2040IN, D2720IN, D3400IN, D4080IN  

 

 

ingersollrandproducts.com

7.0 PRINCIPLES OF OPERaTION

7.5.5 ALARMS AND THEIR FUNCTIONS

There are several alarms detected by the Microprocessor 

Control to alert the user of an out of tolerance condition. 

Once each alarm is detected, a description of the alarm will 

appear in the screen and the remote alarm contact will close. 

Note that during the alarm condition, the SELECT DISPLAY 

button may be depressed to scroll through the available 

parameters. After approximately 30 seconds, the alarm 

screen will reappear, provided the alarm condition persists.
The alarm names and a brief description of each are 

described in detail below.

alarm

Display

alarm Set 

Point

HIGH PRESSURE 

CUTOUT

HPCO ALARM

See Table 1

LOW PRESSURE CUTOUT LPCO ALARM

See Table 1

HIGH TEMPERATURE 

ALARM

HITEMP ALRM

55 °F

LOW TEMPERATURE 

ALARM

LOTEMP ALRM 30 °F

HIGH TEMPERATURE ALARM (HITEMP ALARM) 

When the exchanger temperature reaches the alarm set 

point, the alarm will be activated. This alarm condition may 

not necessarily damage the dryer when subjected to long-

term exposure. It may, however, have a significant impact 

on downstream processes and thus should be investigated 

upon detection. Note that this alarm will not shut down the 

dryer. This alarm will activate the remote alarm contact and 

reset automatically once the alarm condition is rectified.
LOW TEMPERATURE SAFETY ALARM (LOWTEMP ALARM) 

If the dryer chiller temperature falls to or below the factory 

set point and remains at or below this set point for the 

factory delay time, the alarm routine will activate. This alarm 

condition may cause damage to the dryer when subjected 

to continuous or long-term exposure. Note that this alarm 

will shut down the dryer after a response time delay. This 

alarm will activate the remote alarm contact and reset 

automatically once the alarm condition is rectified.
HIGH PRESSURE CUTOUT ALARM (HPCO ALARM) 

If the discharge pressure of the refrigerant is determined 

to be above the set point, the alarm routine will activate. 

This alarm condition may cause damage to the dryer when 

subjected to continuous or long-term exposure. Note that 

this alarm will shut down the dryer after a response time 

delay. The operator must depress the RESET button in order 

to clear the alarm and restart the refrigeration system.
LOW PRESSURE CUTOUT ALARM (LO PRESS CO)  

If the suction pressure of the refrigerant is determined to be 

below the set point of the LPCO alarm, the Microprocessor 

Control alarm routine will activate. This alarm condition may 

cause damage to the dryer when subjected to continuous or 

long-term exposure. Note that once cleared, the compressor 

will restart automatically. However, if two successive low 

pressure conditions are determined, this alarm will shut 

down the dryer after a response time delay and will display 

the alarm condition. The operator must depress the RESET 

button in order to reinstate the compressor.

Parameter

R-404a

FAN 1 ON

275 psig

FAN 1 OFF

195 psig

FAN 2 ON

335 psig

FAN 2 OFF

235 psig

HPCO (Air Cooled)

450 psig

HPCO (Water Cooled)

320 psig

LPCO

20 psig

7.5.6 START MODES

Ingersoll Rand dryers are capable of starting in one of 

three start modes. Note that to protect the refrigeration 

compressor from repeated rapid starts, the Microprocessor 

Control is equipped with an anti-short cycle (ASC) delay. 

The ASC delay will countdown from the factory set point. 

Only after the ASC delay has timed out will the refrigeration 

system operate. Below are brief descriptions of these various 

start modes.

7.5.6.1 Manual Mode

Ingersoll Rand dryers are shipped from the factory in the 

Manual Mode. After power is supplied to the dryer and once 

the Crankcase Heater Delay has timed out, the user will be 

presented with the ASC delay, followed by the “PRESS ON 

BUTTON” display. After the ASC delay has timed out, the 

dryer will only start once the ON button is depressed. In this 

configuration, to restart the dryer, the user must manually 

depress the ON button on the dryer’s control panel.

7.5.6.2 auto Restart Mode

After power is applied to the dryer, and once the Crankcase 

Heater and ASC delays have timed out, the dryer will start 

automatically. In addition, this mode of operation allows 

manual control of the dryer via the ON & OFF pushbuttons. 

This is useful for applications where automatic restarting of 

the dryer is desired after a power failure has occurred.

7.5.6.3 Remote automatic Mode

This mode of operation allows the user to control the 

dryer remotely and requires the installation of a customer-

supplied contact. With power applied to the dryer and once 

the Crankcase Heater and ASC delays have timed out, the 

dryer will start automatically once the switch is closed. In 

addition, this mode of operation allows manual control 

of the dryer via the ON & OFF pushbuttons.  Note that the 

signal to the remote contact must be 24V.

Summary of Contents for D1700IN

Page 1: ...tions Non cycling Refrigerated Dryer 1000 2400 SCFM Models D1700IN D2040IN D2720IN D3400IN D4080IN Operator s Manual Manual Del Operador ES Manual do Operador PT Manuel De L opérateur FR Operator s Manual EN PRINT LANGUAGE ENGLISH SPANISH FRENCH PORTUGUESE ...

Page 2: ... 5 6 START MODES 11 7 5 6 1 Manual Mode 11 7 5 6 2 Auto Restart Mode 11 7 5 6 3 Remote Automatic Mode 11 contents page 8 0 INSTALLATION AND INITIAL START UP 12 8 1 LOCATION AND MOUNTING 12 8 2 PIPING AND VALVES 12 8 3 FILTRATION 12 8 4 ELECTRICAL CONNECTION 13 8 5 INITIAL START UP 13 8 5 1 START UP SEQUENCE 13 9 0 SCHEDULED MAINTENANCE 14 9 1 INTRODUCTION 14 9 2 REFRIGERANT CONDENSER 14 9 3 CONDEN...

Page 3: ...y shall not be liable for any repairs replacements or adjustments to the Equipment or any costs of labor performed by the Purchaser or others without Company s prior written approval The effects of corrosion erosion and normal wear and tear are specifically excluded Performance warranties are limited to those specifically stated within the Company s proposal Unless responsibility for meeting such ...

Page 4: ... in minor or moderate injury NOTICE Notice is used to indicate a statement of company policy as the message relates directly or indirectly to the safety of personnel or protection of property Notice should not be associated directly with a hazard or hazardous situation and must not be used in place of Danger Warning or Caution NOTICE The user of any air dryer manufactured by Ingersoll Rand is here...

Page 5: ... LINEVOLTAGE 200 240VAC 1PH 50 60HZ BY OTHERS REFERTO UNIT NAMEPLATE FOR POWER REQUIREMENTS 200 240VAC 1 PH 1 2 3 4 5 6 GRN RED WHT G L1 L2 BLK L3 FACTORY WIRING INCOMING LINEVOLTAGE 200 575VAC 3PH 50 60HZ BY OTHERS REFERTO UNIT NAMEPLATE FOR POWER REQUIREMENTS 200 575VAC 3 PH ELECTRICAL CONNECTION BOX CONTAINS HIGHVOLTAGE Turn Off Power And Lock Out At ALL Sources Before Opening To Perform Servic...

Page 6: ...arator by a solenoid valve that is controlled by the Controller For adjustment please note the following To obtain the optimum time values for operation of the electric drain valve set the drain closed time to five minutes and the open time to five seconds Refer to Section 7 5 4 for details After running the unit under full rated flow for approximately 30 minutes verify that when the solenoid drai...

Page 7: ...ONDENSER EQUALIZER LINES 1 4 TYP REFRIGERANT SUCTION PRESSURE DIGITAL DISPLAY REFRIGERANT SUCTION TEMPERATURE DIGITAL DISPLAY REFRIGERANT DISCHARGE PRESSURE DIGITAL DISPLAY CHILLER EXCHANGER TEMPERATURE DIGITAL DISPLAY figure 1 LEGEND PROCESS GAS REFRIGERANT CONDENSATE CONTROL AIR STANDARD ELECTRIC SOLENOID DRAIN CONDENSATE DRAIN DISCHARGE 1 4 NPT F EXTERNAL CONNECTION PIPING BY OTHERS SOLENOID VA...

Page 8: ...ded for use by Factory Service Personnel for troubleshooting the dryer Ingersoll Rand non cycling dryers include a Hot Gas By Pass Valve to maintain suction pressure and temperature Refer to Figures 2A and 2B This valve is necessary during low load applications to prevent freeze up in the chiller section The normal suction pressure for no load conditions should never drop below 72 psig This settin...

Page 9: ...f the condenser ADJUSTMENT SCREW figure 3 water regulating valve 7 5 1 BASIC USER INTERFACE The Microprocessor Control display provides the user with the operating parameters and their corresponding values When power is supplied to the dryer the Microprocessor Control will illuminate and default to the Standby mode displaying the Press ON prompt The following illustration summarizes the keypad fun...

Page 10: ...gure the dryer to operate according to site conditions The controller is shipped from the factory with each parameter having its own default value The following chart summarizes the parameters that may be adjusted by the user SETPOINT Display Description Parameter Range Factory Setpoint Chiller Off Temperature CHLLR TEMP 32 F 50 F 1 F increments 34 F 7 5 4 ADJUSTING SET POINTS Accessing and manipu...

Page 11: ...eration system LOW PRESSURE CUTOUT ALARM LO PRESS CO If the suction pressure of the refrigerant is determined to be below the set point of the LPCO alarm the Microprocessor Control alarm routine will activate This alarm condition may cause damage to the dryer when subjected to continuous or long term exposure Note that once cleared the compressor will restart automatically However if two successiv...

Page 12: ...to comply to the above instructions may result in equipment malfunction and will void warranty NOTICE Always use a backup wrench when making any threaded connection to the dryer Failure to use a backup wrench may result in damaged tubing and components internal to the cabinet 8 2 PIPING AND VALVES Install piping fittings and accessories as required for specific site conditions and requirements Fig...

Page 13: ... be rated at 1A at 24V To operate dryer close switch or contact and allow dryer to start after an initial delay The local On OFF pushbuttons may also be used at any time after contact closure 8 5 INITIAL START UP notice For water cooled models the water valve must be manually opened to ensure that the condenser is full of water prior to start up CAUTION Allow 8 hours of warm up time for the crankc...

Page 14: ...e checked Periodically the drain should be removed and cleaned to ensure no debris from the system is trapped inside Ingersoll Rand non cycling dryers are equipped with a drain isolation valve enabling the valves to be cleaned during dryer operation after the drain isolation valve has been manually closed The drain valve is located near the solenoid valve and requires a quarter turn to isolate the...

Page 15: ...cts com RETAINER NUT PROFILE GASKET ELECTRICAL CONNECTOR SCREW APPLIANCE SOCKET SEAL WASHER CABLE GLAND SPRING WASHER WASHER D I N UNIT SOLENOID PLUNGER TUBE ASSY THREADED FLANGE GASKET PLUNGER W SPRING ASSEMBLY ORIFICE CUP BEVELLED WASHER STRAINER BODY Solenoid Valve Detail 9 0 SCHEDULED MAINTENANCE ...

Page 16: ... FAN 1 OFF PRESSURE FAN1 OFF See Table 1 FAN 2 ON PRESSURE FAN2 ON See Table 1 FAN 2 OFF PRESSURE FAN2 OFF See Table 1 ALARM LIST BEGIN ALARM LIST N A 10 1 ENTERING TECHNICIAN MODE WARNING TECHNICIAN MODE should only be entered by qualified service personnel Altering the set points in TECHNICIAN MODE will have a significant effect on the operation of the dryer Incorrect set points may damage dryer...

Page 17: ... depressing the SELECT DISPLAY button as required to arrive at the desired display notice To exit the TECHNICIAN MODE at any time depress the button located above the SET button to return to the CUSTOMER MODE 10 2 ALARM LIST At the end of the list of non adjustable parameters the Microprocessor Control displays a list of the most recent 20 alarm conditions This list can facilitate troubleshooting ...

Page 18: ... Chiller Temp on controller Condensate drain failure Repair replace Drain Excessive flow Check inlet and outlet pressure and system design capacity Correct cause of excessive flow Dryer by pass valve not closed Close by pass valve Inlet and outlet temperatures are the same No power to the dryer Check power supply and fuses circuit breakers High suction pressure Check and clean condenser Refrigeran...

Page 19: ...e Unrealistic pressure displayed Transducer loose off connection or defective transducer Inspect transducer cable and terminal connection Replace transducer High pressure drop across dryer Outlet pressure substantially lower than inlet pressure System operating temperature is above 32 F Inlet and outlet valves not completely open Open valves Inlet and outlet filters blocked up Change filter elemen...

Page 20: ...20 Non cycling Refrigerated Dryer MODELS D1700IN D2040IN D2720IN D3400IN D4080IN ingersollrandproducts com WIRING DIAGRAM D1700INA AIRCOOLED 230 AND 460 3 60 550138 12 0 wiring diagram ...

Page 21: ...Non cycling Refrigerated Dryer 21 MODELS D1700IN D2040IN D2720IN D3400IN D4080IN ingersollrandproducts com WIRING DIAGRAM D2040INA4 AND D2720INA4 AIRCOOLED 460 3 60 550158 A 12 0 wiring diagram ...

Page 22: ...22 Non cycling Refrigerated Dryer MODELS D1700IN D2040IN D2720IN D3400IN D4080IN ingersollrandproducts com WIRING DIAGRAM D3400INA AND D4080INA AIRCOOLED 460 3 60 575 3 60 550155 A 12 0 wiring diagram ...

Page 23: ...Non cycling Refrigerated Dryer 23 MODELS D1700IN D2040IN D2720IN D3400IN D4080IN ingersollrandproducts com WIRING DIAGRAM D1700INA6 AND D2720INA6 AIRCOOLED 575 3 60 550153 12 0 wiring diagram ...

Page 24: ...24 Non cycling Refrigerated Dryer MODELS D1700IN D2040IN D2720IN D3400IN D4080IN ingersollrandproducts com WIRING DIAGRAM D2040INA6 AIRCOOLED 575 3 60 550154 B 12 0 wiring diagram ...

Page 25: ...16 00 4 150 R F S O FLANGE AIR INLET CONNECTION 4 150 R F S O FLANGE AIR OUTLET CONNECTION 1 4 FPT DRAIN CONNECTION LCD DISPLAY 1 CHILLER TEMP 2 COMPRESSOR ON OFF 3 DRAIN INTERVAL 4 DRAIN ON 5 PERCENT SAVINGS 6 CUMULATIVE DRYER HOURS 7 CUMULATIVE COMPRESSOR HOURS 8 CUSTOMER SET POINTS PUSHBUTTONS 1 ON 2 OFF 3 RESET 4 TEST 5 SET 6 SELECT DISPLAY 7 ENTER 8 CONDENSER AIR DISCHARGE CONDENSER AIR INLET...

Page 26: ...00 24 00 31 00 3 00 FORK POCKETS 6 00 X 2 50 AIR TREATMENT CONTROL SYSTEM LCD DISPLAY 1 CHILLER TEMP 2 COMPRESSOR ON OFF 3 DRAIN INTERVAL 4 DRAIN ON 5 PERCENT SAVINGS 6 CUMULATIVE DRYER HOURS 7 CUMULATIVE COMPRESSOR HOURS 8 CUSTOMER SET POINTS A CHILLER TEMP B DRAIN INTERVAL C DRAIN ON PUSHBUTTONS 1 ON 2 OFF 3 RESET 4 TEST 5 SET 6 SELECT DISPLAY 7 ENTER 8 CONDENSER GENERAL ARRANGEMENT D3400IN D408...

Page 27: ...0 OHM 0 5W 250VAC 1 683244 STRAINER CONDENSATE DRAIN 1 682943 TRANSDUCER REFRIGERANT DISCHARGE PRESSURE 0 500 PSIA 1 1 1 1 682942 TRANSDUCER REFRIGERANT SUCTION PRESSURE 0 300 PSIA 1 1 1 1 600191 TRANSFORMER CONTROL 0 15 KVA 1 684448 VALVE HOT GAS BY PASS D1700IN D2040IN 1 684590 VALVE HOT GAS BY PASS D2720IN 1 684273 VALVE REFRIGERANT EXPANSION 1 683919 VALVE REFRIGERANT LIQUID LINE D1700IN 1 683...

Page 28: ...RY 0 50A 600V 2 2 2 4 632043 FUSE TRANSFORMER SECONDARY 1 25A 250V 1 1 1 2 632245 HEATER COMPRESSOR CRANKCASE 1 683956 SP POWER SUPPLY 24V DC 1 1 1 1 682955C PROBE EXCHANGER SUCTION TEMPERATURE 2 1 1 1 683968 RESISTOR CONTROL PANEL DUMMY LOAD 200 OHM 0 5W 250VAC 1 683244 STRAINER CONDENSATE DRAIN 1 682943 TRANSDUCER REFRIGERANT DISCHARGE PRESSURE 0 500 PSIA 1 1 1 1 682942 TRANSDUCER REFRIGERANT SU...

Page 29: ... 1 4 1 9 3 9 D1700IN 575 3 60 1725 782 16 0 7 25 17 5 12 5 7 8 50 2 1 4 0 95 2 4 D2040IN 460 3 60 1725 782 18 0 8 16 30 19 1 6 5 12 8 80 3 1 4 0 95 2 4 D2040IN 575 3 60 1775 805 18 0 8 16 25 15 3 6 5 12 8 80 3 1 4 0 95 2 4 D2720IN 460 3 60 1800 816 22 0 10 00 35 23 1 9 15 7 90 3 1 2 1 6 4 D2720IN 575 3 60 1820 825 22 0 10 00 25 20 2 9 12 1 62 3 1 2 1 6 4 D3400IN 460 3 60 2450 1111 24 0 10 80 45 27...

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