Ingersoll-Rand ARO Thunder LM2203A -C Series Operator'S Manual Download Page 2

LM2203A-X-C

Page 2 of 4

PARTS LIST / LM2203A-XX-C

Item Description

(size)

(Qty) Part No.

Item Description

(size)

(Qty) Part No.

1 Bolt

(4)

94333

2 Upper Cap

(1)

94307

n

3 Track Gasket

(2)

94311

4 Sleeve

(2)

94316

n

5 “O” Ring

(1/16” x 11/16” o.d.)

(4)

Y325-15

n

6 “O” Ring

(1/8” x 3/4” o.d.)

(4)

Y325-206

7 Spool

(2)

94310

n

8 “U” Cup

(1/8” x 3/4” o.d.)

(2)

Y240-7

n

9 “O” Ring

(0.106” x 0.587” o.d.)

(2)

15066-PM

10 Muffler Housing

(1)

94443

11 Cylinder

(1)

94249

12 Retaining Ring

(1)

94406

n

13 “U” Cup

(3/16” x 2” o.d.)

(2)

Y240-23

14 Piston

(1)

94780

15 Lower Cap

(1)

94308

n

16 “O” Ring

(1/8” x 1-3/8” o.d.)

(1)

Y325-216

17 Bushing

(1)

94332

n

18 Packing

(1/4” x 1-5/8” o.d.)

(1)

94337

n

19 “O” Ring

(3/32” x 1” o.d.)

(1)

Y325-117

20 Piston Rod

(1)

94779

21 Groove Pin

(3/16” o.d. x 1-1/8” long)

(1)

94338

22 Spring

(1)

94705

23 Ball

(3/4” dia.)

(1)

Y16-224

24 Inner Check

(1)

94279

n

25 “O” Ring

(3/16” x 1-7/16” o.d.)

(1)

Y325-319

26 Base

- models LM2203A-( )1-C

(1)

96253

- models LM2203A-( )2-C

(1)

96253-1

27 Nut

(4)

93828

n

28 Copper Gasket

(1)

96031

29 Tube

(1)

94314-1

n

30 “O” Ring

(3/32” x 1-9/16” o.d.)

(1)

Y325-126

31 Ball

(1” dia.)

(1)

Y16-232

32 Ball Stop Pin

(0.187” dia. x 1.430” long)

(1)

94339

33 Foot Valve

- models LM2203A-( )1-C

(1)

94315

- models LM2203A-( )2-C

(1)

94315-1

n

34 “O” Ring

(1/16” x 7/16” o.d.)

(1)

Y325-11

n

35 “O” Ring

(1/16” x 3/4” o.d.)

(1)

Y325-16

36 Adapter

- models LM2203A-( )1-C

(1)

94447

- models LM2203A-( )2-C

(1)

94447-1

37 Foam Liner

(2)

94402

38 Ground Screw

(#10 - 32 x 1/4”)

(1)

93005

39 Bung Assembly

(includes items 40 and 49)

(1)

67145-3-B

40 Thumb Screw

(1/4” - 20 x 1-1/2”)

(1)

Y197-158-C

41 Pipe Extension

- models LM2203A-31-C

(1)

94523-3

3/4 - 14 N.P.T. x 30-1/8”

- models LM2203A-41-C

(1)

94523-4

3/4 - 14 N.P.T. x 37-3/4”

- models LM2203A-51-C

(1)

94523-5

Rc 3/4 (3/4 - 14 BSP taper x 20-3/8”)

- LM2203A-32-C

(1)

94537-3

Rc 3/4 (3/4 - 14 BSP taper x 30-1/8”)

- LM2203A-42-C

(1)

94537-4

Rc 3/4 (3/4 - 14 BSP taper x 37-3/4”)

- LM2203A-52-C

(1)

94537-5

42 Valve Housing

- models LM2203A-( )1-C

(1)

94535

- models LM2203A-( )2-C

(1)

94535-1

43 Ball Guide

(1)

77904

44 Ball

(1” dia.)

(1)

Y16-232

n

45 “O” Ring

(3/32” x 1-7/16” o.d.)

(1)

Y325-124

46 Ball Seat

- models LM2203A-( )1-C

(1)

94534

- models LM2203A-( )2-C

(1)

94534-1

47 Valve Assembly

(includes items 42 thru 46)

models LM2203A-31-C, -41-C, -51-C

(1)

67085

models LM2203A-32-C, -42-C, -52-C

(1)

67085-1

48 Washer

(1)

94515

49 Nut

(1/4” - 20)

(1)

Y12-4-C

n

Gadus S2 U1000 Grease Packet

(1)

94833

n

Parts in Repair Kit

637224

GENERAL DESCRIPTION

Model LM2203A-X-C series two-ball double acting pumps are intended

to be used primarily for oil transfer and delivery systems. It is best to use

this pump with low -- medium viscosity fluids. It uses carbon steel and

other materials which make it compatible with most petroleum based lu-

brication products. The two-ball design provides better priming of the

lowerfootvalve. Doubleacting pumpswilldelivermaterialonboth theup

and down stroke.

NOTE: If this pump was purchased separately (not part of a system),

consult your sales representative for compatible dispensing accesso-

ries which will best match the application. All accessories must be able

to withstand the maximum pressure developed by the pump.

OPERATING AND SAFETY PRECAUTIONS

WARNING

READ THE GENERAL INFORMATION MANUAL

INCLUDED FOR ADDITIONAL OPERATING AND SAFETY PRE-

CAUTIONS AND OTHER IMPORTANT INFORMATION.

WARNING

STATIC SPARK. Can cause explosion resulting in

severe injury or death. Ground the pump and pumping system.

WARNING

EXCESSIVE INLET PRESSURE. Can cause ex-

plosion resultingin severeinjury ordeath. Donot exceedmaxi-

mumoperatingpressureof450p.s.i.(31.0bar)at150p.s.i.(10.3

bar) inlet air pressure. Do not run pump without using a regula-

tor to limit air supply pressure to the pump.

PUMP RATIO X

INLET PRESSURE TO PUMP MOTOR

=

MAXIMUM PUMP

FLUID PRESSURE

Pump ratio is an expression of the relationship between the pump motor area and

the lower pump end area. EXAMPLE: When 150 p.s.i. (10.3 bar) inlet pressure is

supplied to the motor of a 3:1 ratio pump it will develop a maximum of 450 p.s.i.

(31.0 bar) fluid pressure (at no flow) -- as the fluid control is opened, the flow rate

will increase as the motor cycle rate increases to keep up with the demand.

WARNING

EXCESSIVE MATERIAL PRESSURE. Can cause

equipment failure resulting in severe injury or property damage.

Do not exceed the maximum material pressure of any compo-

nent in the system.

NOTICE: Thermal expansion can occur when the fluid in the materi-

al lines is exposed to elevated temperatures. Example: Material

lines located in a non-insulated roof area can warm due to sunlight.

Install a pressure relief valve in the pumping system.

Replacement warning label (pn 94520) is available upon request.

Summary of Contents for ARO Thunder LM2203A -C Series

Page 1: ...e Range 0 150 p s i 0 10 3 bar Fluid Pressure Range 0 450 p s i 0 31 0 bar Maximum Rec d Cycles Minute 125 Displacement In3 Per Cycle 6 2 Volume Cycle 3 46 oz 102 28 ml Cycles Per Gallon Liter 37 9 8 Maximum Working Flow Rate 6 g p m 23 l p m Maximum Flow Rate 9 g p m 34 l p m Noise Level 100 p s i 124 c p m 80 db A Accessories Available 61113 Wall Mount Bracket 66073 1 Air Line Connection Kit The...

Page 2: ... 1 48 Washer 1 94515 49 Nut 1 4 20 1 Y12 4 C n Gadus S2 U1000 Grease Packet 1 94833 n Parts in Repair Kit 637224 GENERAL DESCRIPTION Model LM2203A X C series two ball double acting pumps are intended to be used primarily for oil transfer anddelivery systems It isbest touse this pump with low medium viscosity fluids It uses carbon steel and other materialswhichmakeitcompatiblewith mostpetroleum bas...

Page 3: ...4 25 26 27 28 H 29 30 31 32 7 5 11 7 8 9 6 13 3 33 20 Figure 2 TORQUE REQUIREMENTS 27 80 in lbs 9 Nm 29 33 95 100 ft lbs 128 8 135 6 Nm 36 80 in lbs 9 Nm maximum 5 4 10 34 35 36 37 41 42 43 44 45 46 49 39 LOWER SECTION UPPER SECTION 38 47 48 40 H Lubricate with Gadus S2 U1000 grease at assembly H ...

Page 4: ...an bench 1 Remove 1 bolts Remove 18 packing 17 bushingand 16 O ring 2 Remove 36 adapter releasing 10 muffler housing 3 Grasp the 11 cylinder and remove the 20 14 piston assembly 4 Remove 15 lower capand 3 trackgasket Remove 12 retaining ring and 48 washer then pull 14 piston off 20 piston rod 5 Remove 2 cap and 3 track gasket Push on the large o d end of the 7 spooltoremovethe 4 sleeve Grabthenose...

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