Ingersoll-Rand ARO PP20A Series Operator'S Manual Download Page 2

Page 2 of 12 

PP20A-XXX-XXX (en)

WARNING

 EXCESSIVE AIR PRESSURE. Can cause per-

sonal injury, pump damage or property damage.

 

y

Do not exceed the maximum inlet air pressure as 

stated on the pump model plate.

 

y

Be sure material hoses and other components are able 

to withstand fluid pressures developed by this pump. 

Check all hoses for damage or wear. Be certain dispens-

ing device is clean and in proper working condition.

WARNING

 STATIC SPARK. Can cause explosion result-

ing in severe injury or death. Ground pump and 

pumping system.

 

y

Use the pump grounding screw terminal provided. 

Use ARO® part no. 94829 ground kit or connect a suit-

able ground wire (12 ga. minimum) to a good earth 

ground source.

 

y

Secure pump, connections and all contact points to 

avoid vibration and generation of contact or static 

spark.

 

y

Consult local building codes and electrical codes for 

specific grounding requirements.

 

y

After grounding, periodically verify continuity of 

electrical path to ground. Test with an ohmmeter from 

each component (e.g., hoses, pump, clamps, contain-

er, spray gun, etc.) to ground, to ensure continuity. 

Ohmmeter should show 0.1 ohms or less.

 

y

Submerse the outlet hose end, dispensing valve or 

device in the material being dispensed if possible. 

(Avoid free streaming of material being dispensed.)

 

y

Use hoses incorporating a static wire.

 

y

Use proper ventilation.

 

y

Keep inflammables away from heat, open flames and 

sparks.

 

y

Keep containers closed when not in use.

WARNING

 Pump exhaust may contain contaminants. 

Can cause severe injury. Pipe exhaust away from work 

area and personnel.

 

y

In the event of a diaphragm rupture, material can be 

forced out of the air exhaust muffler.

 

y

Pipe the exhaust to a safe remote location when 

pumping hazardous or inflammable materials.

 

y

Use a grounded 1” minimum ID hose between the 

pump and the muffler.

WARNING

 HAZARDOUS PRESSURE. Can result in seri-

ous injury or property damage. Do not service or 

clean pump, hoses or dispensing valve while the sys-

tem is pressurized.

 

y

Disconnect air supply line and relieve pressure from 

the system by opening dispensing valve or device and 

/ or carefully and slowly loosening and removing out-

let hose or piping from pump.

WARNING

 HAZARDOUS MATERIALS. Can cause serious 

injury or property damage. Do not attempt to return 

a pump to the factory or service center that contains 

hazardous material. Safe handling practices must 

comply with local and national laws and safety code 

requirements.

OPERATING AND SAFETY PRECAUTIONS

READ, UNDERSTAND AND FOLLOW THIS INFORMATION TO AVOID INJURY AND PROPERTY DAMAGE.

 

y

Obtain Material Safety Data Sheets on all materials 

from the supplier for proper handling instructions.

WARNING

 EXPLOSION HAZARD. Models containing alu-

minum wetted parts cannot be used with 1,1,1-trichlo-

roethane, methylene chloride or other halogenated 

hydrocarbon solvents which may react and explode.

 

y

Check pump motor section, fluid caps, manifolds and 

all wetted parts to assure compatibility before using 

with solvents of this type.

WARNING

 MISAPPLICATION HAZARD. Do not use mod-

els containing aluminum wetted parts with food prod-

ucts for human consumption. Plated parts can contain 

trace amounts of lead.

CAUTION

 Verify the chemical compatibility of the 

pump wetted parts and the substance being pumped, 

flushed or recirculated. Chemical compatibility may 

change with temperature and concentration of the 

chemical(s) within the substances being pumped, 

flushed or circulated. For specific fluid compatibility, 

consult the chemical manufacturer.

CAUTION

 Maximum temperatures are based on 

mechanical stress only. Certain chemicals will signifi-

cantly reduce maximum safe operating temperature. 

Consult the chemical manufacturer for chemical com-

patibility and temperature limits. Refer to PUMP DATA 

on page 1 of this manual.

CAUTION

 Be certain all operators of this equipment 

have been trained for safe working practices, under-

stand it’s limitations, and wear safety goggles / equip-

ment when required.

CAUTION

 Do not use the pump for the structural sup-

port of the piping system. Be certain the system com-

ponents are properly supported to prevent stress on 

the pump parts.

 

y

Suction and discharge connections should be flex-

ible connections (such as hose), not rigid piped, 

and should be compatible with the substance being 

pumped.

CAUTION

 Prevent unnecessary damage to the pump. 

Do not allow pump to operate when out of material 

for long periods of time.

 

y

Disconnect air line from pump when system sits idle 

for long periods of time.

CAUTION

 Use only genuine ARO replacement parts to 

assure compatible pressure rating and longest service 

life.

NOTICE

 Replacement warning labels are available 

upon request: “Static Spark & Diaphragm Rupture” pn 

\ 94080.

WARNING

  = Hazards or unsafe practices which 

could result in severe personal injury, 

death or substantial property damage.

CAUTION

  = Hazards or unsafe practices which 

could result in minor personal injury, 

product or property damage.

NOTICE

  = Important installation, operation or 

maintenance information.

EXCESSIVE AIR PRESSURE

STATIC SPARK

HAZARDOUS MATERIALS

HAZARDOUS PRESSURE

Summary of Contents for ARO PP20A Series

Page 1: ...PP20A XSX XXX 157 8 lbs 71 6 kgs Maximum Air Inlet Pressure 50 psig 3 4 bar Maximum Fluidizing Pressure 100 psig 6 9 bar Maximum Particle Size 1 4 dia 6 4 mm MaximumTemperature Limits diaphragm ball s...

Page 2: ...y code requirements OPERATING AND SAFETY PRECAUTIONS READ UNDERSTAND AND FOLLOWTHIS INFORMATIONTO AVOID INJURY AND PROPERTY DAMAGE y y Obtain Material Safety Data Sheets on all materials from the supp...

Page 3: ...l and option chart ARO pumps feature stall resistant design modular air motor fluid sections Air operated double diaphragm pumps utilize a pressure dif ferential in the air chambers to alternately cre...

Page 4: ...d which should be available for fast repair and reduction of down time y y Service kits are divided to service two separate dia phragm pump functions 1 AIR SECTION 2 FLUID SEC TION The FLUID SECTION i...

Page 5: ...PP20A XXX XXX en Page 5 of 12 TYPICAL CROSS SECTION Figure 3...

Page 6: ...uminum Stainless Steel NPT BSP NPT BSP Sanitary Flange PP20A AAX XXX PP20A BAX XXX PP20A ASX XXX PP20A BSX XXX PP20A CSX XXX Item Description size Qty Part No Mtl Part No Mtl Part No Mtl Part No Mtl P...

Page 7: ...screws 65 70 ft lbs 88 1 94 9 Nm Apply Loctite 242 to threads at assembly 26 screws 30 40 ft lbs 40 7 54 2 Nm Apply Loctite 271 to threads at assembly 27 screws 30 40 ft lbs 40 7 54 2 Nm Apply Lubripl...

Page 8: ...ings on 136 plug and assemble plug to 135 valve housing securing with 105 screws 4 Install 140 valve insert 141 valve plate 199 gasket and 231 243 and 244 O rings into 135 valve hous ing NOTE Assemble...

Page 9: ...HTEN FASTENERS ALL FASTENERS ARE METRIC 105 screw 40 50 in lbs 4 5 5 6 Nm 134 screw 40 50 in lbs 4 5 5 6 Nm 240 screw 40 50 in lbs 4 5 5 6 Nm LUBRICATION SEALANTS Apply Lubriplate FML 2 grease to all...

Page 10: ...ter 1 8 27 PTF 1 94812 258 Button BleedValve 1 8 27 NPTF 1 24130 259 Elbow 5 32 OD tube x 1 8 27 NPT 4 59756 4 260 CheckValve 2 CP10 B 261 Bracket 1 95174 262 Pipe Plug 1 4 18 NPT x 7 16 2 Y17 51 N 26...

Page 11: ...e 11 of 12 PARTS LIST PP20A XXX XXX CONTROL SECTION 256 260 256 268 2 long 261 77 277 276 278 275 269 9 long 259 78 14 long 76 See view A A 14 long 78 7 5 long 270 259 266 265 258 257 256 264 263 76 2...

Page 12: ...et this side DIMENSIONS A see below E 16 3 32 408 5 mm H 9 1 16 230 2 mm L see below B 24 3 4 628 7 mm F 12 304 8 mm J 10 1 16 255 6 mm M see below C 10 1 16 255 6 mm G 26 1 4 666 8 mm K 9 16 14 3 mm...

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