Ingersoll-Rand ARO PP20A Series Operator'S Manual Download Page 1

INGERSOLL RAND COMPANY LTD

209 NORTH MAIN STREET – BRYAN, OHIO 43506

 (800) 495-0276 

 FAX (800) 892-6276 

© 2018 

CCN 15235526

arozone.com

OPERATOR’S MANUAL 

PP20A-XXX-XXX

INCLUDING: OPERATION, INSTALLATION AND MAINTENANCE

RELEASED: 6-2-05

REVISED: 12-21-18

(REV: H)

2” DRY POWDER DIAPHRAGM PUMP

1:1 RATIO (METALLIC)

READ THIS MANUAL CAREFULLY BEFORE INSTALLING, 

OPERATING OR SERVICING THIS EQUIPMENT.

It is the responsibility of the employer to place this information in the hands of the operator. Keep for future reference.

SERVICE KITS

Refer to Model Description Chart to match the pump mate-

rial options.

7102

 Valve Kit for repair of H254PS control valve.

104302

 for repair of P39124-100 Filter / Regulator.

118597-2 

Spool Kit for repair of A212PD 4-way alpha valve.

637309-XX

 for Fluid Section repair (see page 6). 

NOTE:

 This 

kit also contains several air motor seals which will need to be 

replaced.

637421

 for Air Section repair (see page 8).

637374-7

 Major Air Valve assembly (see page 9).

PUMP DATA

Models

  . . . . . . . . . . . . .   see Model Description Chart for “-XXX”

Pump Type

  . . . . . . . . .   Metallic, Dry Powder, Diaphragm Pump

Material

  . . . . . . . . . . . .   see Model Description Chart

Specific Application

   for pumping powders up to 50 lb. / ft

3

Weight

  . . . PP20A-XAX-XXX  . . . . . . . . . .  99.4 lbs (45.1 kgs)

                       PP20A-XSX-XXX  . . . . . . . . . .  157.8 lbs (71.6 kgs)

Maximum Air Inlet Pressure

  . . . . . . . .  50 psig (3.4 bar)

Maximum Fluidizing Pressure

  . . . . . .  100 psig (6.9 bar)

Maximum Particle Size

  . . . . . . . . . . . . .  1/4” dia. (6.4 mm)

Maximum Temperature Limits (diaphragm / ball / seat 

materials)

Nitrile  . . . . . . . . . . . . . . . . . . . .  10° to 180° F (-12° to 82° C)
Santoprene

®

  . . . . . . . . . . . . .  -40° to 225° F (-40° to 107° C)

Dimensional Data

  . . . . . . . . . . . . . . . . . . .  see page 12

Mounting Dimension

 .   9-1/16” x 10-1/16” (230 mm x 256 mm)

Noise Level

 @ 70 psig, 50 cpm

  . . . . . .  83.0 dB(A)

 Tested with 94085 muffler assembly installed.

 The pump sound pressure levels published here have been updated to 

an Equivalent Continuous Sound Level (LA

eq

) to meet the intent of ANSI 

S1.13-1971, CAGI-PNEUROP S5.1 using four microphone locations.

NOTICE: All possible options are shown in the chart, however, certain 

combinations may not be recommended. Consult a representative or 

the factory if you have questions concerning availability.

Figure 1

MODEL DESCRIPTION CHART

PP20A - X  X  X - X  X  X

Fluid Connection

A - 2 - 11-1/2 NPTF - 1

B  - 2 - 11 BSP

C - 2-1/2” Sanitary Flange

Ball Material

A - Santoprene

M - Medical Grade Santoprene

Fluid Section Service Kit Selection

EXAMPLE: Model #PP20A-AAS-AAA

Fluid Section Service Kit # 637309-AA

PP20A - XXX - X X X

 Ball 

Diaphragm

637309 - X X

Fluid Cap and Manifold Material

A - Aluminum

S  - Stainless Steel

Diaphragm Material

A - Santoprene

M - Medical Grade Santoprene

Seat Material

A - Santoprene

S  - Stainless Steel

Hardware Material

P  - Plated Steel

S  - Stainless Steel

PP20A-XXX-XXX Powder Pump

Summary of Contents for ARO PP20A Series

Page 1: ...PP20A XSX XXX 157 8 lbs 71 6 kgs Maximum Air Inlet Pressure 50 psig 3 4 bar Maximum Fluidizing Pressure 100 psig 6 9 bar Maximum Particle Size 1 4 dia 6 4 mm MaximumTemperature Limits diaphragm ball s...

Page 2: ...y code requirements OPERATING AND SAFETY PRECAUTIONS READ UNDERSTAND AND FOLLOWTHIS INFORMATIONTO AVOID INJURY AND PROPERTY DAMAGE y y Obtain Material Safety Data Sheets on all materials from the supp...

Page 3: ...l and option chart ARO pumps feature stall resistant design modular air motor fluid sections Air operated double diaphragm pumps utilize a pressure dif ferential in the air chambers to alternately cre...

Page 4: ...d which should be available for fast repair and reduction of down time y y Service kits are divided to service two separate dia phragm pump functions 1 AIR SECTION 2 FLUID SEC TION The FLUID SECTION i...

Page 5: ...PP20A XXX XXX en Page 5 of 12 TYPICAL CROSS SECTION Figure 3...

Page 6: ...uminum Stainless Steel NPT BSP NPT BSP Sanitary Flange PP20A AAX XXX PP20A BAX XXX PP20A ASX XXX PP20A BSX XXX PP20A CSX XXX Item Description size Qty Part No Mtl Part No Mtl Part No Mtl Part No Mtl P...

Page 7: ...screws 65 70 ft lbs 88 1 94 9 Nm Apply Loctite 242 to threads at assembly 26 screws 30 40 ft lbs 40 7 54 2 Nm Apply Loctite 271 to threads at assembly 27 screws 30 40 ft lbs 40 7 54 2 Nm Apply Lubripl...

Page 8: ...ings on 136 plug and assemble plug to 135 valve housing securing with 105 screws 4 Install 140 valve insert 141 valve plate 199 gasket and 231 243 and 244 O rings into 135 valve hous ing NOTE Assemble...

Page 9: ...HTEN FASTENERS ALL FASTENERS ARE METRIC 105 screw 40 50 in lbs 4 5 5 6 Nm 134 screw 40 50 in lbs 4 5 5 6 Nm 240 screw 40 50 in lbs 4 5 5 6 Nm LUBRICATION SEALANTS Apply Lubriplate FML 2 grease to all...

Page 10: ...ter 1 8 27 PTF 1 94812 258 Button BleedValve 1 8 27 NPTF 1 24130 259 Elbow 5 32 OD tube x 1 8 27 NPT 4 59756 4 260 CheckValve 2 CP10 B 261 Bracket 1 95174 262 Pipe Plug 1 4 18 NPT x 7 16 2 Y17 51 N 26...

Page 11: ...e 11 of 12 PARTS LIST PP20A XXX XXX CONTROL SECTION 256 260 256 268 2 long 261 77 277 276 278 275 269 9 long 259 78 14 long 76 See view A A 14 long 78 7 5 long 270 259 266 265 258 257 256 264 263 76 2...

Page 12: ...et this side DIMENSIONS A see below E 16 3 32 408 5 mm H 9 1 16 230 2 mm L see below B 24 3 4 628 7 mm F 12 304 8 mm J 10 1 16 255 6 mm M see below C 10 1 16 255 6 mm G 26 1 4 666 8 mm K 9 16 14 3 mm...

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