Ingersoll-Rand ARO PM30R C Series Operator'S Manual Download Page 7

PM30R-XXX-XXX-CXX (en) 

Page 7 of 12

PARTS LIST / PM30R-X-X-CXX AIR SECTION

  Indicates parts included in 637369 Air Section Service Kit shown below and items 70, 144, 175 and 180 shown on page 5.

MATERIAL CODE

[B]  = Nitrile 

[P]  = Polypropylene

[C] = Carbon Steel 

[SP] = Santoprene

[Ck] = Ceramic 

[SS] = Stainless Steel

[D]  = Acetal 

[U]  = Polyurethane

[I]  = Iron

AIR MOTOR SECTION SERVICE

Service is divided into two parts - 1. Pilot Valve, 2. Major 

Valve.

GENERAL REASSEMBLY NOTES:

 

y

Air Motor Section service is continued from Fluid Section 

repair.

 

y

Inspect and replace old parts with new parts as neces-

sary. Look for deep scratches on metallic surfaces, and 

nicks or cuts in “O” rings.

 

y

Take precautions to prevent cutting “O” rings upon instal-

lation.

 

y

Lubricate “O” rings with Lubriplate FML-2 grease.

 

y

Do not over-tighten fasteners. Refer to torque specifi-

cation block on view.

 

y

Re-torque fasteners following restart.

 

y

SERVICE TOOLS - To aid in the installation of (168) “O” 

rings onto the (167) pilot piston, use tool # 204130-T, 

available from ARO.

PILOT VALVE DISASSEMBLY

1.  A light tap on (118) actuator pin should expose the oppo-

site (121) sleeve, (167) pilot piston and other parts.

2.  Remove (170) sleeve and Inspect inner bore of sleeve for 

damage.

PILOT VALVE REASSEMBLY

1.  Clean and lubricate parts not being replaced from service 

kit.

2.  Install new (171 and 172) “O” rings, replace (170) sleeve.

3.  Install new (168) “O” rings and (169) seal - Note the lip di-

rection. Lubricate and replace (167).

4.  Reassemble remaining parts, replace (173 and 174) “O” 

rings.

MAJOR VALVE DISASSEMBLY

1.  Remove (135) valve block and (233) adapter plate, ex-

posing (132 and 166) gaskets , (232) "O" ring and (176) 

checks.

2.  Remove (233) adapter plate, releasing (140) valve insert, 

(141) valve plate, (199 and 200) gaskets and (232, 243 and 

244) “O” rings.

3.  Remove (136) end cap and (137) “O” ring, releasing (111) 

spool.

MAJOR VALVE REASSEMBLY

1.  Install new (138 and 139) “U” cups on (111) spool - 

LIPS 

MUST FACE EACH OTHER.

2.  Insert (111) spool into (135) valve block.

3.  Install (137) “O” ring on (136) end cap and assemble end 

cap to (135) valve block, securing with (107) end plates 

and (105) screws.

4.  Install (140) valve insert and (141) valve plate into (135) 

valve block. 

NOTE:

 Assemble (140) valve insert with 

“dished” side toward (141) valve plate. Assemble (141) 

valve plate with 2 identification dots toward (199 and 

200) gaskets.

5.  Assemble (232, 243 and 244) “O” rings, (199 and 200) gas-

kets and (233) adapter plate to (135) valve block.

6.  Assemble (132 and 166) gaskets, (176) checks and (232) 

“O” ring to (101) body.

7.  Assemble (135) valve block and components to (101) 

body, securing with (134) screws.

AIR MOTOR PARTS LIST

Item

Description 

(size)

Qty Part No.

Mtl

101 Center Body

(1) 97037

[P]

103 Bushing

(1) 97394

[D]

105 Screw 

(M6 x 1 - 6g x 180 mm)

(4) 95921

[SS]

107

End Plate

(2) 95846

[SS]

111 Spool

(1) 95651

[D]

118 Actuator Pin 

(0.250” x 2.276” long)

(2) 94083

[SS]

121 Sleeve

(2) 94084

[D]

126 Plug

(1) 93897-1

[P]

127

900

 

St.Elbow

  (1-1/2-11-1/2 NPT)

(1)

94860

[C/I]

132 Gasket

(1) 94099

[B]

133 Washer 

(M6)

(8) 95931

[SS]

134 Screw 

(M6 x 1 - 6g x 35 mm) 

(8) 95923

[SS]

135 Valve Block

(1) 95789

[P]

136 End Cap

(1) 95790

[P]

137 "O” Ring 

(1/16” x 2” OD)

(1) Y325-32

[B]

138 “U” Cup 

(3/16” x 1.792” OD)

(1) 95966

[B]

139 “U” Cup 

(3/16” x 1-1/4” OD)

(1) Y186-50

[B]

140 Valve Insert

(1) 95650

[Ck]

141 Valve Plate

(1) 95659

[Ck]

166 Track Gasket

(1) 94026

[B]

Item

Description 

(size)

Qty Part No.

Mtl

 167 Pilot Piston 

(includes items 168 and 169)

(1) 67164

[D]

168 "O” Ring 

(3/32” x 5/8” OD)

(2) 94433

[U]

169 “U” Cup 

(1/8” x 7/8” OD)

(1) Y240-9

[B]

170 Piston Sleeve

(1) 94081

[D]

 171 “O” Ring 

(3/32” x 1-1/8” OD)

(1) Y325-119 [B]

 172 “O” Ring 

(1/16” x 1-1/8” OD)

(1) Y325-22

[B]

 173 “O” Ring 

(1/16” x 1-3/8” OD)

(2) Y325-26

[B]



174 “O” Ring 

(1/8” x 1/2” OD)

(2) Y325-202 [B]

 176 Diaphragm 

(check valve)

(2) 94102

[SP]

 199 Track Gasket

(1) 95666

[B]

200 Gasket

(1) 95665

[B]

201

Muffler 

(includes item 127)

(1) 67213

232 “O” Ring 

(1/8” x 1/2” OD)

(2) Y325-202 [B]

233 Adapter Plate

(1) 95761

[P]

236 Nut

 (M6 x 1 -6g)

(4) 95924

[SS]

243 “O” Ring

 (1/8” x 5/8” OD)

(1) Y325-204 [B]

244 “O” Ring

 (1/8” x 7/8” OD)

(1) Y325-208 [B]

 

Lubriplate FML-2 Grease

(1) 94276

Lubriplate Grease packets (10)

637308

  Items included in Fluid Section Service Kit, see pages 5.

Summary of Contents for ARO PM30R C Series

Page 1: ...ATA Models see Model Description Chart for XXX Pump Type Metallic Air Operated Double Diaphragm Material see Model Description Chart Weight 253 3 lbs 114 9 kgs Maximum Air Inlet Pressure 120 psig 8 3 bar Maximum Material Inlet Pressure 10 psig 0 69 bar Maximum Outlet Pressure 120 psig 8 3 bar Maximum Flow Rate 237 gpm 897 lpm Flooded inlet 275 gpm 1041 lpm Displacement Cycle 100 psig 2 8 gal 10 6 ...

Page 2: ...ptions are shown in the chart however certain combinations may not be recommended Consult a representative or the factory if you have questions concerning availability F End of Stroke feedback E End of Stroke feedback Leak Detection L Leak Detection E Solenoid 12 VDC NEC CEC F Solenoid 24 VDC NEC CEC J Solenoid 120 VAC NEC CEC C Sanitary Flange 0 Standard Valve Block No Solenoid S Cycle Sensing on...

Page 3: ... comply with local and national laws and safety code requirements OPERATING AND SAFETY PRECAUTIONS READ UNDERSTAND AND FOLLOWTHIS INFORMATIONTO AVOID INJURY AND PROPERTY DAMAGE y Obtain Material Safety Data Sheets on all materials from the supplier for proper handling instructions WARNING EXPLOSION HAZARD Models containing aluminum parts cannot be used with 1 1 1 trichlo roethane methylene chlorid...

Page 4: ...DESCRIPTION The ARO diaphragm pump offers high volume delivery even at low air pressure and a broad range of material compatibili ty options are available Refer to the model and option chart ARO pumps feature stall resistant design modular air motor fluid sections Air operated double diaphragm pumps utilize a pressure dif ferential in the air chambers to alternately create suction and a positive f...

Page 5: ... 3 16 ID x 2 OD x 5 32 2 97715 SS 14 Cap Screw 3 14 16 x 3 1 4 2 97716 SS 15 Fluid Cap 2 94972 SS 26 Screw M12 x 1 75 6g x 45 mm 12 94412 2 SS 27 Screw M12 x 1 75 6g x 60 mm 16 94991 SS 29 Nut M12 x 1 75 6g 16 95053 SS 60 Inlet Manifold 1 97214 SS 61 Outlet Manifold 1 94969 SS 68 Air Cap 1 94031 1 SS Item Description size Qty Part No Mtl 69 Air Cap 1 94031 2 SS 70 Gasket 2 94100 B 74 Pipe Plug 1 4...

Page 6: ...Tan SANTOPRENE Green N A Backup PTFE White White SANTOPRENE 7 8 Figure 2 PTFE VIEW OF TWO PIECE PTFE DIAPHRAGM k Apply Lubriplate FML 2 grease to all O rings U Cups and mating parts NOT USED with models PM30R CSS MXX CXX s Apply PTFE tape to threads at assembly x Apply Loctite 242 to threads at assembly g Apply Loctite 271 to threads G Apply anti seize compound to threads 1 8 6 4 2 3 7 5 Torque Se...

Page 7: ...ACE EACH OTHER 2 Insert 111 spool into 135 valve block 3 Install 137 O ring on 136 end cap and assemble end cap to 135 valve block securing with 107 end plates and 105 screws 4 Install 140 valve insert and 141 valve plate into 135 valve block NOTE Assemble 140 valve insert with dished side toward 141 valve plate Assemble 141 valve plate with 2 identification dots toward 199 and 200 gaskets 5 Assem...

Page 8: ...LIST PM30R X X CXX AIR SECTION TORQUE REQUIREMENTS NOTE DO NOT OVERTIGHTEN FASTENERS ALL FASTENERS ARE METRIC Torque 105 Screw to 35 40 in lbs 4 0 4 5 Nm Torque 134 Screw to 35 40 in lbs 4 0 4 5 Nm LUBRICATION SEALANTS Apply Lubriplate FML 2 grease to all O rings U cups and mating parts Figure 3 A 637374 Replacement MajorValve Service Assembly is available separately which includes the following 1...

Page 9: ...st as large as the inlet thread diameter of the pump for proper flow if high viscosity fluids are being pumped Suction hose must be a non collapsing type capable of pulling a high volume y Check all joints on the inlet manifolds and suction con nections These must be air tight y Inspect the pump for solid objects lodged in the dia phragm chamber or the seat area DIMENSIONAL DATA Dimensions shown a...

Page 10: ...Page 10 of 12 PM30R XXX XXX CXX en ...

Page 11: ...PM30R XXX XXX CXX en Page 11 of 12 ...

Page 12: ...Page 12 of 12 PM30R XXX XXX CXX en PN 97999 1117 ...

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