Ingersoll-Rand ARO BD20-A Series Operator'S Manual Download Page 7

BD20X-XXX-XXX-AXX (en) 

Page 7 of 20

PARTS LIST / BD20X-XXX-XXX-AXX AIR MOTOR SECTION

 Indicates parts included in 637421 air section service kit shown below and items (70), (144), (175) and (180) shown on page 5.

Item

Description 

(size)

Qty Part No.

Mtl

76 Plug

 (BD20X-XXX-XXX-ASX)

(1) Y17-50-S

[SS]

 101 Center Body

(1) 97031

[A]

 103 Bushing

(1) 97394

[D]

105 Screw 

(M6 x 1 - 6g x 20 mm)

(4) 95887

[SS]

111

Spool 

(BD20X-XXX-XXX-A0X only)

(1) 95651

[D]

(BD20X-XXX-XXX-ASX only)

(1) 95651-1

[D]

(all other models)

(1) 95651-2

[D]

118 Actuator Pin

(0.250” x 2.276” long)

(2) 94083

[SS]

121

Plug 

 

(BD20X-XXX-XXX-APX only)

(2) 96613

[D]

Sleeve

(2) 94084

[D]

 127 90° St. Elbow

(1-1/2 - 11-1/2 N.P.T.)

(1) 94860

[C/I]

128 Set Screw 

(1/4” - 20 x 1/4”)

(2) Y29-42-S

[SS]

 

 132 Gasket

(1) 94099

[B]

 133 Lockwasher 

(1/4”) 

(3) Y117-416-C

[C]

 134 Screw 

(M6 x 1 - 6g x 35 mm)

(4) 95923

[SS]

135

Valve Block

(BD20X-XXX-XXX-A0X only)

(1) 96334-1

[A]

(BD20X-XXX-XXX-ASX only)

(1) 96334-2

[A]

(AII BD20X with SoIenoid)

(1) 96334-3

[A]

136 Plug

(1) 96335

[A]

 137 “O” Ring 

(1/16” x 2” OD)

(1) Y325-32

[B]

 138 “U” Cup 

(3/16” x 1.792” OD)

(1) 95966

[B]

 139 “U” Cup 

(3/16” x 1-1/4” OD)

(1) Y186-50

[B]

140 Valve Insert

(1) 95650

[AO

141 Valve Plate

(1) 95659

[AO]

 160 Air Manifold

(BD20X-XXX-XXX-APX only)

(1) 96612

[A]

 

 166 Track Gasket

(1) 94026

[B]

 167 Pilot Piston

 

(includes 168 and 169)

(1) 67164

[D]

168 "O” Ring 

(3/32” x 5/8” OD)

(2) 94433

[U]

169 “U” Cup 

(1/8” x 7/8” OD)

(1) Y240-9

[B]

170 Piston Sleeve

(1) 94081

[D]

 171 “O” Ring 

(3/32” x 1-1/8” OD)

(1) Y325-119

[B]

 172 “O” Ring 

(1/16” x 1-1/8” OD)

(1) Y325-22

[B]

 

 173 “O” Ring 

(1/16” x 1-3/8” OD)

(2) Y325-26

[B]

 174 “O” Ring 

(1/8” x 1/2” OD)

(2) Y325-202

[B]

 

 176 Diaphragm 

(check valve)

(2) 94102

[Sp]

 199 Track Gasket

(1) 95666

[B]

 200 Gasket

(1) 95665

[B]

 201 Muffler Kit 

(includes item 127)

(1) 67213

233 Adapter Plate

(1) 96336

[A]

240 Screw 

(M6 x 1 - 6g x 16 mm)

(2) 95991

[SS]

 241 Track Gasket

(1) 96344

[B]

 242 “O” Ring 

(1/16” x 7/32” OD)

(1) Y325-5

[B]

 243 “O” Ring 

(1/8” x 5/8” OD)

(1) Y325-204

[B]

 244 “O” Ring 

(1/8” x 7/8” OD)

(1) Y325-208

[B]

Item

Description 

(size)

Qty Part No.

Mtl

403 Valve

(All BD20X with solenoid)

(1) 114102

407 Carrot Plug

(All BD20X with Solenoid)

(1) 96317

410 Sensor

 (for Cycle Sensing)

(BD20X-XXX-XXX-ASX)

(1) 95276

410

ASM, Adapter - Sensor

(BD20X-XXX-XXX-AXF)

(1) 97121

(BD20X-XXX-XXX-AXG)

(1) 97411

411

Adapter

(for Cycle Sensing)
(BD20X-XXX-XXX-ASX)

(1) 96584

(All BD20X with solenoid)

(1) 96953

413 Coil Nut

(AII BD20X with SoIenoid)

(1) 119380

414

Coil, 120 VAC

(BD20X-XXX-XXX-AAX)

(1) 116218-33

Coil, 12 VDC

(BD20X-XXX-XXX-ABX)

(1) 116218-38

Coil, 240 VAC

(BD20X-XXX-XXX-ACX)

(1) 116218-35

Coil, 24 VDC

(BD20X-XXX-XXX-ADX)

(1) 116218-39

Coil 12 VDC NEC/CEC

(BD20X-XXX-XXX-AEX)

(1) 114772-38

Coil 24 VDC NEC/CEC

(BD20X-XXX-XXX-AFX)

(1) 114772-39

Coil 12 VDC ATEX

(BD20X-XXX-XXX-AGX)

(1) 117345-38

Coil 24 VDC ATEX

(BD20X-XXX-XXX-AHX)

(1) 117345-39

Coil 120 VAC NEC/CEC

(BD20X-XXX-XXX-AJX)

(1) 114772-33

Coil 220 VAC NEC/CEC

(BD20X-XXX-XXX-AKX)

(1) 117345-35

415 O-Ring

 (AII BD20X with Solenoid)

(1) 114103

416 O-Ring

 (AII BD20X with Solenoid)

(1) 114104

417 Screw

 

(AII BD20X with Solenoid)

(2) 96728647

418 Tube

 

(AII BD20X with Solenoid)

(1) 15309974

 419 Seal

 

(AII BD20X with Solenoid)

(1) 96957

420 Snap Ring

(AII BD20X with Solenoid)

(1) Y147-43

421 Retainer

 (AII BD20X with Solenoid)

(1) 15309990

425 Magnet

 (for Cycle Sensing)

(BD20X-XXX-XXX-ASX)

(1) 95275

428 O-Ring

 (AII BD20X with Solenoid)

(1) Y325-13

429 Solenoid Muffler

(AII BD20X with Solenoid)

(1) 116464

 

Lubriplate FML-2 grease

(1) 94276

Lubriplate Grease Packets 

(10)

637308

 

Items included in fluid section service kit, see pages 5 and 6.

 For model BD20X-XXX-XXX-APX include ONLY these items.

MATERIAL CODE

[A]

= Aluminum

[AO]

= Alumina Oxide

[B]

= Nitrile

[Br]

= Brass

[C]

= Carbon Steel

MATERIAL CODE

[D]

= Acetal

[I]

= Iron

[SP]

= Santoprene

[SS]

= Stainless Steel

[U]

= Polyurethane

Summary of Contents for ARO BD20-A Series

Page 1: ...r XXX PumpType Metallic Air Operated Double Diaphragm Material see Model Description Chart Weight BD20A XAX XXX AXX 75 lbs 34 kgs Maximum Air Inlet Pressure 120 psig 8 3 bar Maximum Material Inlet Pressure 10 psig 0 69 bar Maximum Outlet Pressure 120 psig 8 3 bar Maximum Flow Rate 185 gpm 700 lpm Displacement Cycle 100 psig 1 4 gal 5 3 lit Maximum Suction Lift Dry Inlet 18 ft 5 4 m water Tested us...

Page 2: ...IECEx K Solenoid 220 VAC ATEX IECEx N Solenoid with no Coil P Ported Motor No Major Valve NOTICE All possible options are shown in the chart however certain combinations may not be recommended Consult a representative or the factory if you have questions concerning availability G End of Stroke ATEX IECEx NEC CEC F End of Stroke feedback E Solenoid 12 VDC NEC CEC F Solenoid 24 VDC NEC CEC J Solenoi...

Page 3: ...mage Do not attempt to return a pump to the factory or service center that contains hazardous material Safe handling practices must comply with local and national laws and safety code requirements y Obtain Material Safety Data Sheets on all materials from the supplier for proper handling instructions WARNING EXPLOSION HAZARD Models containing aluminum parts cannot be used with 1 1 1 trichlo roetha...

Page 4: ...rovided on pages 5 through 8 for parts identification and service kit informa tion y Certain ARO Smart Parts are indicated which should be available for fast repair and reduction of down time y Service kits are divided to service two separate diaphragm pump functions 1 AIR SECTION 2 FLUID SECTION The Fluid Section is divided further to match typical part Ma terial Options MAINTENANCE y Provide a c...

Page 5: ...7494 XA 97326 M 2 Sp 94356 4 E XXC 637494 XC 97326 C 2 H Y327 237 4 V XXK 637494 XK 97436 2 TC Y328 237 4 T XXM 637494 XM 97326 M 2 MSP Y328 237 4 T XXT 637494 XT 97327 T 2 T 97328 A 2 SP Y328 237 4 T CENTER SECTION OPTIONS BD20X XXX XXX AXX Item Description size Qty Aluminum BD20A XXX XXX AXX Part No Mtl 5 BackupWasher 2 96503 A BD20X XXX XXK AXX only 2 97449 SS 68 Air Cap 1 98237 1 A 69 Air Cap ...

Page 6: ...m Color Ball Color Hytrel Cream Cream Nitrile Black Red Santoprene Tan Tan Santoprene Backup Green N A PTFE White White Viton Yellow Yellow Dot Apply anti seize compound to threads and bolt and nut flange heads which contact pump case when using stainless steel fasteners Apply Loctite 262 to threads at assembly Apply Loctite 572 to threads Note Lubriplate FML 2 is a white food grade petroleum grea...

Page 7: ... x 16 mm 2 95991 SS 241 Track Gasket 1 96344 B 242 O Ring 1 16 x 7 32 OD 1 Y325 5 B 243 O Ring 1 8 x 5 8 OD 1 Y325 204 B 244 O Ring 1 8 x 7 8 OD 1 Y325 208 B Item Description size Qty Part No Mtl 403 Valve All BD20X with solenoid 1 114102 407 Carrot Plug All BD20X with Solenoid 1 96317 410 Sensor for Cycle Sensing BD20X XXX XXX ASX 1 95276 410 ASM Adapter Sensor BD20X XXX XXX AXF 1 97121 BD20X XXX...

Page 8: ...rings Replace 170 sleeve 3 Install new 168 O rings and 169 U cup Note the lip direction Lubricate and replace 167 pilot piston 4 Reassemble remaining parts Replace 173 and 174 O rings MAJOR VALVE DISASSEMBLY 1 Remove 135 valve block and 233 adapter plate expos ing 132 and 166 gaskets and 176 checks 2 Remove 233 adapter plate releasing 140 valve insert 141 valve plate 199 200 and 241 gaskets and 24...

Page 9: ...28 2 132 133 3 134 4 135 136 137 138 139 140 141 166 176 2 199 200 233 240 2 241 242 243 and 244 105 Screw 40 50 in Lbs 4 5 5 6 Nm 134 Screw 40 50 in Lbs 4 5 5 6 Nm 240 Screw 40 50 in Lbs 4 5 5 6 Nm Apply anti seize compound to threads and bolt and nut flange heads which contact pump case when using stainless steel fasteners Apply PTFE tape to threads PILOT VALVE PILOT VALVE MAJOR VALVE 174 121 11...

Page 10: ...ck for pump cavitation suction pipe should be sized at least as large as the inlet thread diameter of the pump for proper flow if high viscosity fluids are being pumped Suction hose must be a non collapsing type capable of pulling a high volume y Check all joints on the inlet manifolds and suction con nections These must be air tight y Inspect the pump for solid objects lodged in the dia phragm ch...

Page 11: ...ctly to the two diaphragm air chambers Solenoid control allows the cycle rate of the pump to be con trolled electronically With Solenoid control when the solenoid is energized the pump strokes and dispenses the fluid in one chamber When the solenoid is de energized the pump strokes in the oppo site direction dispensing the fluid in the other chamber By providing continuous ON OFF signals to the so...

Page 12: ...Page 12 of 20 BD20X XXX XXX AXX en 407 101 For BD20X XXX XXX AXX models 429 413 414 417 403 415 418 416 411 428 421 420 419 Figure 6 ELECTRONIC INTERFACE PART LIST ...

Page 13: ...or 1 2 4 3 CABLE ASSEMBLY WIRING COLORS PIN 1 BROWN POSITIVE VOLTAGE 10 TO 30 VDC PIN 2 WHITE NOT USED PIN 3 BLUE ZERO VOLTS PIN 4 BLACK SIGNAL NOTE WIRING COLORS ARE BASED ON AUTOMATION DIRECT CD12L AND CD12M 4 POLE CABLE ASSEMBLIES PIN 2 PIN 3 PIN 4 PIN 1 With End of Stroke feedback the End of stroke sensor detects when the diaphragm rod has reached the end of each stroke This allows closed loop...

Page 14: ...Page 14 of 20 BD20X XXX XXX AXX en INSTALLATION SEQUENCE FOR PTFE COMPOSITE DIAPHRAGMS ONLY FM L 2 ...

Page 15: ...BD20X XXX XXX AXX en Page 15 of 20 0 24 5 15 20 25 3 0 3 5 1 0 6 8 Mpa psi 0 6 0 1 0 13 0 1 7 0 2 6 8 psig PN 97452 1 x 0 5 25 4 mm x 12 7 mm ...

Page 16: ...Page 16 of 20 BD20X XXX XXX AXX en A B A B ...

Page 17: ...BD20X XXX XXX AXX en Page 17 of 20 ...

Page 18: ...Page 18 of 20 BD20X XXX XXX AXX en A B A B 0 24 5 15 20 25 3 0 3 5 1 0 6 8 Mpa psi 0 6 0 1 0 13 0 1 7 0 2 6 8 psig ...

Page 19: ...BD20X XXX XXX AXX en Page 19 of 20 PN 97452 1 x 0 5 25 4 mm x 12 7 mm ...

Page 20: ...Page 20 of 20 BD20X XXX XXX AXX en PN 97999 1920 ...

Reviews: