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Maintenance Manual

900 082HMP CHOP AND CHECK FOOT VALVE

900-082HMP Foot Valve

900-082HMP CHOP AND CHECK FOOT VALVE

WARNING 

IMPORTANT: READ THIS MANUAL CAREFULLY BEFORE INSTALLING, OPERATING, OR 

SERVICING THIS EQUIPMENT

WHEN REPAIRING THE AIR MOTOR TURN OFF THE AIR

Packing

WHEN REPAIRING THE AIR MOTOR TURN OFF THE AIR
SUPPLY AND BLEED THE MATERIAL PRESSURE FROM 
THE PUMPING SYSTEM.

SERVICE KITS

Use only Ingersoll-Rand replacement parts to insure 
compatibility and longest life.

x

Foot Valve Repair Kit :

900 001RK

Packing
Gland

Mounting 
Flange

1 1/4 NPT 

x

Foot Valve Repair Kit :

900-001RK

x

Packing Gland Seal Kit:

300-972P3Sk

SPECIFICATIONS

Outlet Port Size

1  ¼ " NPT

Displacement =  12 Cubic inches per cycle.
Static Pressure Ratio 10 in Air Motor

65:1

Outlet

Upper 
Housing

WARNING 

DO NOT OPERATE AIR MOTOR AT 
PRESSURES ABOVE 100PSI (6.8 BAR).

Static Pressure Ratio 10 in. Air Motor

65:1

Static Pressure Ratio   8 in. Air Motor

42:1

Static Pressure Ratio   6 in. Air Motor

24:1

Material Pressure Operating Range  0 PSI to 6500 PSI (442 BAR)

Lower 
Housing

MAINTENANCE SCHEDULE

EVERY BARREL CHANGE:
1.     Add oil to the Packing Gland.
2.     Bleed air from Foot Valve.
3.     Check for material Leakage:  (rebuild if leaking at the threads) 
4.

Check for pump signal stroking.  
(signal stroking is the displacement rod moving very quickly in a

Primer
Housing

OPERATION

(signal stroking is the displacement rod moving very quickly in a
direction without a pump output). If the pump is signal stroking, 
bleed air from bleeder valve opposite the outlet port. If bleeding 
does not correct signal stroking rebuild foot valve.

5.     Depressurize when not in use.

Inlet

INGERSOLL-RAND 

”

March 2009 ALL RIGHTS RESERVED

Doc# 900-082HMP

Rev. A

1

The Pump is double acting (output in both directions).
When the Pump is going in the up direction the upper check close sand material is pumped out.  The lower 
checks open allowing the lower chamber to be filled.  The primer checks help bring viscous material into the 
chamber.  In the down direction the upper check opens and the lower check closes allowing material to be 
pumped out.  The different diameters of the piston rod displace the material.

Summary of Contents for 900-082HMP

Page 1: ...1 Material Pressure Operating Range 0 PSI to 6500 PSI 442 BAR Lower Housing MAINTENANCE SCHEDULE EVERY BARREL CHANGE 1 Add oil to the Packing Gland 2 Bleed air from Foot Valve 3 Check for material Lea...

Page 2: ...e Maximum I D 0 8500 in Primer Rod Minimum O D 0 8461 in g y 17 1 350 411 O Ring Viton 16 1 360 002 O Ring Viton 15 1 402 445HM Primer Housing for Hot Melt 14 1 300 848 Bleeder Valve 1 4 NPT Long 13 1...

Page 3: ...tor 2 Unscrew the 400 112 Collar that is attached to the Air Motor Piston Rod 5 Remove the 5 or 6 Hex Screws that hold the Primer Housing to the Follower Plate 6 Remove the Foot Valve from the Followe...

Page 4: ...Larger diameter b 360 003 O ring goes on the smaller diameter 3 Clamp the Upper Pump Housing in a Vice and install the lubricated Packing Gland Tighten with Spanner W h N 350 652 t 50 Ft Lb Wrench No...

Page 5: ...lip facing down the use of b l i t ll th l DISASSEMBLY 1 Unscrew the Packing Retainer from the Packing Cup 2 Using needle nose pliers twist the Wiper out of its groove an arbor press squarely installs...

Page 6: ...own pressure on material No material available Check material supply Check for foreign object or worn parts replace if needed Replace checks Clean checks No material available Lower check valve not cl...

Page 7: ...re Open bleeder valve of foot valve opposite of outlet Check for elevator down pressure Air lock in foot valve Pump completely inoperative Turn on air See air motor not cycling See connector settings...

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