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Troubleshooting Guide

Trouble

Probable Cause

Solution

Low power or low free speed

Low air pressure at the Inlet

Check the air pressure at the Inlet. For maximum performance and 

durability of parts, the pressure must not exceed 90 psig  

(6.2 bar/620 kPa).

Plugged Screens

Clean the Screens in a clean, suitable cleaning solution in a well 

ventilated area. If the screen cannot be cleaned, replace it.

WARNING

Never operate a Grinder without an inlet screen. Ingestion 

of dirt into the Grinder can, in some cases, cause an unsafe 

condition.

Worn or broken Vanes

Replace a 

complete

 set of Vanes.

Worn or broken Cylinder

Replace the Cylinder if it appears cracked or if the bore is wavy or 

scored.

Improper lubrication or dirt

build-up in the motor

Lubricate the Grinder as instructed in LUBRICATION. If lubrication 

does not result in satisfactory operation, disassemble the motor, 

inspect and clean all parts.

High free speed

Worn Rotor Bearing Seal

Replace the Rotor Bearing Seal Assembly if the outside diameter 

of the hub is worn to 1.1764” or smaller and/or the large inside 

diameter is worn to 0.9103” or larger.

Rough operation

Worn or broken Rear Rotor

Bearing or Front Rotor Bearing

Examine each Bearing. Replace Rotor Bearing Seal Assembly or 

Front Rotor Bearing if worn or damaged.

Worn Rotor Key

Replace the Key. Check the Rotor Shaft or Rotor for key slot wear 

and replace if necessary.

Bent Arbor

Mount the Arbor on centers. Check the bearing diameter for runout 

with an indicator. Replace the Arbor if runout exceeds 0.002”  

(0.051 mm) Total Indicator Reading.

Scoring

Improper assembly

Make certain that all motor parts are properly aligned prior to 

clamping the motor assembly.

Air leaks

Worn Valve Seat or Valve Seat Washer

Replace worn parts.

Worn Throttle Valve Seals

Replace both Seals.

Worn Arbor Housing Gasket

Replace the Gasket.

Oiler Plug worn or not tight

Tighten the Plug. If the problem persists, replace the Plug.

Related Documentation

For additional information  refer to: 

Product Safety Manual Information Manual 04584959.

Product Information Manual 16573214 and16576100.

Parts Information Manual 16573289.
Manuals can be downloaded from ingersollrandproducts.com.

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