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6661HX-XXX-C (en) 

Page 3 of 8

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 Loctite® is a registered trademark of Henkel Loctite Corporation 

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 271™, 262™, 572™ and 577™ are trademarks of Henkel Loctite Corporation 

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 Hytrel® and Viton® are registered trademarks of the DuPont Company 

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 ARO® is a registered trademark of Ingersoll-Rand Company 

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MAINTENANCE

Certain ARO “Smart Parts” are indicated which should be 
available for fast repair and reduction of down time.
Provide a clean work surface to protect sensitive internal 
moving parts from contamination from dirt and foreign 
matter during service disassembly and reassembly.
Keep good records of service activity and include the 
pump in preventive maintenance program.
Service kits are available to service two separate dia-
phragm pump functions: 1. GAS SECTION, 2. FLUID SEC-
TION. The Fluid Section is divided further to match typical 
active Material Options.
Before disassembling, empty captured material in the 
outlet manifold by turning the pump upside down to 
drain material from the pump.

FLUID SECTION DISASSEMBLY

Remove top manifold(s).
Remove (22) balls, (19) “O” rings and (21) seats.
Remove (15) fl uid caps.
Remove (14) screws, (6) washers, (7) diaphragms and (5) 
washers.
Remove (3) “O” rings. NOTE: Do not scratch or mar the 
surface of (1) diaphragm rod.

FLUID SECTION REASSEMBLY

Reassemble in reverse order.
Clean and inspect all parts. Replace worn or damaged 
parts with new parts as required.
Lubricate (1) diaphragm rod and (2) “O” ring with Key-
Lube grease.
Use ARO pn 98930-T bullet (installation tool) to aid in in-
stallation of (2) “O” ring on (1) diaphragm rod.
Be certain (7) diaphragms align properly with (15) fluid 
caps before making fi nal torque adjustments on bolt and 
nuts to avoid twisting the diaphragm.
Re-check torque settings after pump has been re-started 
and run a while.

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GENERAL DESCRIPTION

The ARO natural gas powered diaphragm pump off ers high 
volume delivery even at low gas pressure. Natural gas pow-
ered diaphragm pumps move fluids such as crude oil, salt 
water, drilling mud, lubrication oils, glycol, caustic liquids and 
acids. ARO pumps feature stall resistant design, modular gas 
motor / fl uid sections.
Gas operated double diaphragm pumps utilize a pressure 
differential in the gas chambers to alternately create suc-
tion and a positive fl uid pressure in the fl uid chambers, ball 
checks insure a positive fl ow of fl uid.
Pump cycling will begin as gas pressure is applied and it will 
continue to pump and keep up with the demand. It will build 
and maintain line pressure and will stop cycling once maxi-
mum line pressure is reached (dispensing device closed) and 
will resume pumping as needed.

GAS AND LUBE REQUIREMENTS

WARNING

 EXCESSIVE GAS PRESSURE. Can cause pump 

damage, personal injury or property damage.

A filter capable of filtering out particles larger than 50 
microns should be used on the gas supply. There is no lu-
brication required other than the “O” ring lubricant which 
is applied during assembly or repair.
If lubricated gas is present, make sure that it is compat-
ible with the “O” rings and seals in the gas motor section 
of the pump.

OPERATING INSTRUCTIONS

Always flush the pump with a solvent compatible with 
the material being pumped if the material being pumped 
is subject to “setting up” when not in use for a period of 
time.
Disconnect the gas supply from the pump if it is to be 
inactive for a few hours.
The outlet material volume is governed not only by the 
gas supply, but also by the material supply available at 
the inlet. The material supply tubing should not be too 
small or restrictive. Be sure not to use hose which might 
collapse.
When the diaphragm pump is used in a forced-feed 
(fl ooded inlet) situation, it is recommended that a “check 
valve” be installed at the gas inlet.
Secure the diaphragm pump legs to a suitable surface to 
insure against damage by vibration.

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Summary of Contents for 6661HX-XXX-C

Page 1: ...bs 8 62 kgs Maximum Gas Inlet Pressure 120 p s i g 8 3 bar Maximum Material Inlet Pressure 10 p s i g 0 69 bar Maximum Outlet Pressure 120 p s i g 8 3 bar Maximum Flow Rate flooded inlet 35 g p m 133...

Page 2: ...y y y y y OPERATING AND SAFETY PRECAUTIONS READ UNDERSTAND AND FOLLOWTHIS INFORMATIONTO AVOID INJURY AND PROPERTY DAMAGE requirements Obtain Material Safety Data Sheets on all materials from the suppl...

Page 3: ...ARO natural gas powered diaphragm pump offers high volume delivery even at low gas pressure Natural gas pow ered diaphragm pumps move fluids such as crude oil salt water drilling mud lubrication oils...

Page 4: ...ARTS LIST Item Description size Qty Part No Mtl Item Description size Qty Part No Mtl 1 Rod 1 98724 1 C 2 O Ring 3 32 x 3 4 o d 1 Y330 113 B 3 O Ring 1 16 x 5 8 o d 4 Y328 14 T 5 Washer Air side 3 5 8...

Page 5: ...TION SEALANTS Apply Loctite 271 to threads Apply Key Lube grease 93706 1 to all O rings U cups and mating parts NOTICE Radius edge of parts 5 and 6 is against diaphragm PARTS LIST 6661HX XXX C FLUID S...

Page 6: ...for scratches and gouges Reach into the gas section exhaust side and remove 116 spacer 115 spacers 113 O rings 114 O rings 112 washers etc Check for damaged O rings MAJOR VALVE REASSEMBLY Replace 112...

Page 7: ...62 to threads Apply Loctite 572 to threads Apply Loctite 577 to threads Figure 4 MAJORVALVE CROSS SECTION DETAIL 122 118 123 121 103 102 104 197 124 105 107 133 198 107 105 121 43 104 123 101 197 128...

Page 8: ...east as large as the inlet thread diameter of the pump for proper flow if high viscosity fluids are being pumped Suction hose must be a non collapsing type capable of pulling a high vacuum Check all j...

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