Ingersoll-Rand 4WCA4024A1000A Installer'S Manual Download Page 18

18

88-4WCA4001-1A-EN

Sequence of Operation

G

Ge

en

ne

erra

all

Operation of the unit heating and cooling cycles is
automatic when the system is in the H

HE

EA

AT

T or C

CO

OO

OL

L

functions (the optional automatic changeover
thermostat, when in the A

AU

UT

TO

O position, automatically

changes to heat or cool with an appropriate room
temperature change). The fan can be set to O

ON

N,

causing continuous evaporator (indoor) fan operation
or set to A

AU

UT

TO

O causing fan operation to coincide with

heating or cooling run cycles. Continuous fan mode
during Cooling operation may not be appropriate in
humid climates. If the indoor air exceeds 60% relative
humidity or simply feels uncomfortably humid, it is
recommended that the fan only be used in the A

AU

UT

TO

O

mode.

C

Co

oo

olliin

ng

g M

Mo

od

de

e

N

No

otte

e:: The T

TS

SH

H and T

TS

SC

C are contacts that are internal

to the indoor comfort control.

With the disconnect switch in the O

ON

N position, current

is supplied to the control transformer. The cooling
cycle is enabled through the low voltage side of the
control transformer to the “R

R” terminal on the indoor

thermostat. With the comfort control set to A

AU

UT

TO

O and

T

TS

SC

C--1

1 contacts closed, power is supplied to the “O

O ”

terminal on the indoor thermostat to the switchover
valve coil ((S

SO

OV

V)). This energizes the switch-over valve

((S

SO

OV

V)) and places it in the cooling position (it is in the

heating position when de-energized).

When the indoor temperature rises 1-1/2 degrees, T

TS

SC

C--

2

2 contacts close, supplying power to the ""Y

Y"" terminal

on the indoor thermostat, and to the compressor
contactor ((C

CC

C)). This starts the outdoor fan motor and

compressor. The T

TS

SC

C--2

2 contacts also provide power to

the “G

G” terminal which provides power to the indoor

fan motor.

H

He

ea

attiin

ng

g M

Mo

od

de

e

With the comfort control set to O

ON

N, current is supplied

to the transformer. Starting at the “R

R” terminal on the

indoor comfort control, current goes through the
system switch (which is in “A

AU

UT

TO

O” position) to the

T

TS

SH

H--1

1 contacts. When closed, these contacts supply

power to terminal “Y

Y” on the indoor thermostat as well

as to the heating anticipator. The switch-over valve will
not energize because of the high resistance of the
heating anticipator in the thermostat. Power is
provided from “Y

Y” to the compressor contactor ((C

CC

C))

which starts the compressor and outdoor fan motor.
The indoor thermostat contact T

TS

SH

H--1

1 also provides

power to ""G

G"" terminal on the indoor thermostat

energizing the indoor fan motor.

S

Su

up

pp

plle

em

me

en

ntta

arry

y H

He

ea

att

The supplementary electric heat is brought on when
the indoor temperature drops 1-1/2 degrees below the
thermostat setting. T

TS

SH

H--2

2 contacts close providing

power to the “W

W” terminal on the indoor thermostat

and to the supplementary heater control circuit. An
outdoor thermostat may have been added to disallow
the second stage (if provided) of electric heat above a
selected outdoor temperature. If the outdoor
temperature falls below the setting on the outdoor
thermostat, this additional heater stage will come on.
When the outdoor air temperature rises, and the
outdoor T-stat setpoint is reached, the system will
revert back to first stage electric heating.

When the indoor ambient is satisfied, T

TS

SH

H--2

2 contacts

will open and the unit will revert back to the
compressor only heating mode and then off. For
e

em

me

errg

ge

en

nccy

y h

he

ea

att (use of supplementary electric heat

only), an emergency ((E

EM

ME

ER

RG

G)) heat switch is provided

within the comfort control. When placed in the
emergency heat position, it will disable the
compressor, bypass the outdoor thermostats, if
provided, and engage the supplementary electric
heaters and indoor fan.

D

De

em

ma

an

nd

d D

De

effrro

osstt O

Op

pe

erra

attiio

on

n

During the heating cycle, the outdoor coil may require
a defrost cycle which is determined by the demand
defrost control ((D

DF

FC

C)). This control continuously

measures the outdoor coil temperature ((C

CB

BS

S)) and the

outdoor ambient temperature ((O

OD

DS

S--B

B)) and calculates

the difference or delta-T measurement. When the
calculated delta-T is met, the demand defrost control
((D

DF

FC

C)) opens the circuit to the outdoor fan motor

((O

OD

DM

M)) and energizes the switch-over valve ((S

SO

OV

V)),

placing the unit in the cooling mode to defrost the
outdoor coil. The outdoor coil temperature sensor
((C

CB

BS

S)) terminates the defrost cycle, or times out after

fifteen minutes in defrost, the ((D

DF

FC

C)) energizes the

outdoor fan motor ((O

OD

DM

M)) and twelve seconds later de-

energizes the ((S

SO

OV

V)), which returns the unit to the

heating mode. Supplementary electric heat, if
provided, is brought on to control indoor temperature
during the defrost cycle.

D

De

effrro

osstt C

Co

on

nttrro

oll

The demand defrost control measures heat pump
outdoor ambient temperature with a sensor located
outside the outdoor coil. A second sensor located on
the outdoor coil is used to measure the coil
temperature. The difference between the ambient and
the colder coil temperature is the difference or delta-T
measurement. This delta-T measurement is
representative of the operating state and relative
capacity of the heat pump system. Measuring the
change in delta-T determines the need for defrost. The
coil sensor also senses outdoor coil temperature for
termination of the defrost cycle.

N

No

otte

e:: Refer to the SERVICE FACTS for fault detecting,

test sensor and checkout procedures.

Summary of Contents for 4WCA4024A1000A

Page 1: ...ment by an unqualified person could result in death or serious injury When working on the equipment observe all precautions in the literature and on the tags stickers and labels that are attached to t...

Page 2: ...le ec ct tr ri ic ca al l c cu ur rr re en nt t a ar re e g gr ro ou un nd de ed d I If f g gr ro ou un nd di in ng g w wi ir re es s s sc cr re ew ws s s st tr ra ap ps s c cl li ip ps s n nu ut ts s...

Page 3: ...ine Unit Clearances 5 Step 3 Review Location and Recommendation Information 7 Step 4 Unit Installation 8 Step 5 Unit Startup 17 Sequence of Operation 18 Heater and Airflow Tables 20 Maintenance 22 Imp...

Page 4: ...t S Sh hi ip pm me en nt t 1 Check for damage after the unit is unloaded Report promptly to the carrier any damage found to the unit Do not drop the unit I Im mp po or rt ta an nt t To prevent damage...

Page 5: ...88 4WCA4001 1A EN 5 Step 2 Determine Unit Clearances Figure 1 OUTLINE DRAWING...

Page 6: ...5 1 32 712 3 28 1 32 712 3 28 1 32 568 8 22 13 32 568 8 22 13 32 568 8 22 13 32 568 8 22 13 32 645 0 25 13 32 645 0 25 13 32 460 1 18 1 18 460 1 18 1 18 460 1 18 1 18 460 1 18 1 18 510 9 20 1 8 510 9...

Page 7: ...on for instruction on converting the supply and return airflow covers to down airflow 3 The field assembled Roof Mounting Curb BAYCURB060A or a field fabricated curb should be in place before the unit...

Page 8: ...of the structure with at least two 2 inches of insulation and weatherproof There must be a weatherproof seal where the duct enters the structure 5 Do not expose the unit to direct roof water runoff 6...

Page 9: ...ATHERPROOF OR RAIN SHIELD FLEXIBLE DUCT CONNECTORS OUTDOOR AIR DISCHARGE SUPPORT PAD FOUNDATION Table 1 Recommended Service Clearance Recommended Service Clearance BACK SIDE LEFT SIDE RIGHT SIDE FRONT...

Page 10: ...ng requires accessory kit BAYLIFT002A It includes a kit of four 4 lifting lugs 2 Insert the four lifting lugs in the openings provided in the drip lip on each end of the unit A tap or jerk to the lug...

Page 11: ...provide unit dimensions 11 Continue with the following installation sections to complete the installation Ductwork Filter and Electrical Wiring R Ro oo of ft to op p I In ns st ta al ll la at ti io o...

Page 12: ...op Horizontal Airflow Application with Frame Supply Air Return Air Roof Flashing Channel Iron Center Support Center Support required on all frame applications Angle Iron Frame S St te ep p 4 4 U Un ni...

Page 13: ...w these guidelines for ductwork construction Connections to the unit should be made with three 3 inch canvas connectors to minimize noise and vibration transmission Elbows with turning vanes or splitt...

Page 14: ...st be Made of 3 4 pipe size Pitched 1 4 per foot to provide free drainage to convenient drain system Trapped Must be connected to a closed drain system unless the trap is properly vented Figure 8 Typi...

Page 15: ...problem within the building structure 1 Remove the Control Heat access panel Pass the power wires through the Power Entry hole in the end of the unit 2 Connect the high voltage wires to the appropria...

Page 16: ...iring unless Class 1 wire of proper voltage rating is used Route the thermostat cable or equivalent single leads of No 18 AWG colored wire from the thermostat subbase terminals through the rubber grom...

Page 17: ...y be used in the A AU UT TO O mode O Op pe er ra at ti in ng g P Pr re es ss su ur re e C Ch he ec ck ks s After the unit has operated in the cooling mode for a short period of time install pressure g...

Page 18: ...rought on when the indoor temperature drops 1 1 2 degrees below the thermostat setting T TS SH H 2 2 contacts close providing power to the W W terminal on the indoor thermostat and to the supplementar...

Page 19: ...essor operating correctly and has the system been checked with a charging chart Has the voltage and running current been checked to determine if it is within limits Has the thermostat been checked for...

Page 20: ...0 4 0 5 0 6 0 7 0 8 0 9 1 Low CFM 898 835 773 710 WATTS 112 119 126 132 Medium CFM 931 880 822 764 705 WATTS 230 239 248 256 262 High CFM 917 WATTS 386 4WCA4030A1 ESP 0 1 0 2 0 3 0 4 0 5 0 6 0 7 0 8 0...

Page 21: ...7 0 8 0 9 1 Low CFM 1673 1596 1515 1441 1372 WATTS 348 365 380 393 404 Medium CFM 1802 1725 1645 1579 1514 1446 1391 WATTS 427 446 464 478 491 502 521 High CFM 1794 1721 1658 1590 1530 1475 1432 1391...

Page 22: ...and drive system components economizer gaskets for possible replacement safety controls for mechanical cleaning electrical components and wiring for possible replacement and connection tightness conde...

Page 23: ...88 4WCA4001 1A EN 23 N No ot te es s...

Page 24: ...ency We are a global business committed to a world of sustainable progress and enduring results ingersollrand com The AHRI Certified mark indicates Ingersoll Rand participation in the AHRI Certificati...

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