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EN-4

04584348_ed2

(Dwg. TPD1921)

NOTICE

If more power is needed for forward operation than for 
reverse operation, install the Cylinder with exhaust ports 
to the RIGHT of top dead center (1 o’clock position).

7. Install the assembled Front End Plate and Bearing over 

the front, splined end of the Rotor making sure that the 
front Cylinder Dowel fits into the notch in the outside 
diameter of the Front End Plate.

8. Grasp the Housing with one hand and set it upside down 

on its top. With the other hand, carefully guide the motor 
assembly into the Housing, making sure that the side of 
the motor assembly containing the Cylinder Dowels is 
oriented to the top of the Housing. Install Locating Pin (24) 
into Housing and End Plate. See Dwg. TPD1920-1.

(Dwg. TPD1920-1)

Assembly of the Reverse Valve

1. Coat a new Reverse Valve O-ring (31) with O-ring 

lubricant and install it in the groove on the Reverse 
Valve (32).

2. Install the Reverse Valve in the reverse valve bushing 

with the slotted end trailing, making sure that the index 
mark on the Reverse Valve is aligned with the index mark 
on the Bushing. See Dwg. TPD1913.

(Dwg. TPD1913)

NOTICE

The Reverse Valve must be installed and indexed with 
the bushing as directed in Step 2 and Dwg. TPD1913. 
Failure to do so will cause improper operation of the 
Reverse Valve.

3. Insert the Reverse Lever (18) through the rear of the 

Backcap (16).

4. Slide the Reverse Lever Spring (20) over the shaft of the 

Reverse Lever and secure the Spring and Reverse Lever 
by installing the Reverse Lever Snap Ring (19) in the 
groove in the shaft of the Reverse Lever. Rotate the 
Reverse Lever so that it is pointing to the symbol for 
FORWARD (clockwise) operation. See Dwg. TPD1913.

Assembly of the Impact Mechanism

NOTICE

To ensure proper Reverse Valve operation, the Reverse 
Lever must stay in this position when installing the 
Backcap and Reverse Valve.

(Dwg. TPD652)

1. Coat the Hammers (35) with a light film of

Ingersoll Rand

 No. 170 Grease.

REVERSE LEVER IN
FORWARD POSITION

W

W

ALIGN REVERSE VA

V

V LV

L

L E

TIMING MARK WITH
MARK ON REVERSE
VA

V

V LVE BUSHING LO-

L

L

CATED IN HOUSING

A

A

TOP HAMMER HALF–ROUND
NOTCH ON RIGHT

TOP HAMMER
WIDE BEVEL UP

BOTTOM  HAMMER
HALF–ROUND
NOTCH ON LEFT

BOTTOM  HAMMER
WIDE BEVEL DOWN

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