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Ingersoll-Rand 10/170, Operation And Maintenance Manual

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Ingersoll-Rand 10/170 Operation And Maintenance Manual Download Page 38

MACHINE SYSTEMS

36

9/215  9/230  9/255  9/300  10/170  12/170  12/235  17/235  21/215
HP600  VHP600  XP750  XP800  VHP825  XP900  XP1060  XHP760  XHP825

Revision F

05/95

89285217

DEUTZ

KEY

1

Harness

2

Cold start device (PCB)

3

Relay, engine start (24V) (R6)

4

Sender unit, fuel gauge (FS)

5

Switch, low fuel level (LFS)

6

Fuse, cold start (CF3)

7

Starter motor (M)

8

Alternator (G)

9

Glow plugs (GP)

Summary of Contents for 10/170

Page 1: ...SERIAL No C C N 89304802 GB DATE APRIL 2002 Deutz SERIAL No 870001 880001 Revised 10 12 Doosan purchased Bobcat Company from Ingersoll Rand Company in 2007 Any reference to Ingersoll Rand Company or u...

Page 2: ...conformity with the provisions of the above directives using the following principal standards Issued at Mocksville on 1 1 2002 Issued at Hindley Green on 1 1 2002 EN29001 EN292 EN60204 1 EN1012 1 PN...

Page 3: ...ing 22 MAINTENANCE Routine maintenance Lubrication Speed pressure regulation Torque settings table 30 MACHINE SYSTEMS Electrical system Piping instrumentation system 40 FAULT FINDING ABBREVIATIONS SYM...

Page 4: ...s The use of repair parts lubricants fluids other than those included within the Ingersoll Rand approved parts list may create hazardous conditions over which Ingersoll Rand has no control Therefore I...

Page 5: ...Platinum drive train refers to the Ingersoll Rand Engine and Airend combination The earlier of sixty 60 months from shipment to or the accumulation of 10 000 hours of operationby the initial user The...

Page 6: ...CAL CIRCUIT ETC ALTERNATOR 12 MONTHS 2 000 HOURS EXTENDED WARRANTY OF 24 MONTHS 4 000 HRS FOR LIGHTSOURCE INTRODUCED 8 16 99 ENGINE SEE BELOW ENGINES MONTHS HOURS COMMENTS CATERPILLAR 12 UNLIMITED EXT...

Page 7: ...TIME OF PURCHASE HONDA 12 UNLIMITED WARRANTY PROVIDED VIA ENGINE SUPPLIER S OWN APPROVED NETWORK YANMAR 12 UNLIMITED WARRANTY PROVIDED VIA ENGINE SUPPLIER S OWN APPROVED NETWORK VANGUARD 24 UNLIMITED...

Page 8: ...The optional warranty is limited to defects in major components rotors housings gears and bearings and is automatically available when the following conditions are met 1 The original airend is returne...

Page 9: ...Wigan Lancashire WN2 4EZ U K Attn Customer Service Department Note Completion of this form validates the warranty Engine Registration I R powered machines do not require separate engine registration D...

Page 10: ...stration Form in this section keep a copy for your records and mail form to Ingersoll RandCompany P O Box 868 Mocksville North Carolina 27028 Attn Warranty Department Note Completion of this form vali...

Page 11: ...ION FORM Customer Details Service Provider Details Company Name Service Provider Distributor Contact Name Branch Office Signature Company Address Machine Details Product Type Model Serial Number Engin...

Page 12: ...em WARNING Hot surface WARNING Pressure control WARNING Corrosion risk WARNING Air gas flow or Air discharge X XBAR WARNING Pressurised vessel WARNING Hot and harmful exhaust gas WARNING Maintain corr...

Page 13: ...o not breathe the compressed air from this machine Do not remove the Operating and Maintenance manual and manual holder from this machine Do not stack Do not operate the machine without the guard bein...

Page 14: ...HP600 VHP600 XP750 XP800 VHP825 XP900 XP1060 XHP760 XHP825 Lifting point On power Off power Read the Operation and Maintenance manual before operation or maintenance of this machine is undertaken Whe...

Page 15: ...idently be pressurised over pressurised by another Compressed air must not be used for a direct feed to any form of breathing apparatus or mask The discharged air contains a very small percentage of c...

Page 16: ...rt When loading or transporting machines ensure that the specified lifting and tie down points are used When loading or transporting machines ensure that the towing vehicle its size weight towing hitc...

Page 17: ...GENERAL INFORMATION 15 9 215 9 230 9 255 9 300 10 170 12 170 12 235 17 235 21 215 HP600 VHP600 XP750 XP800 VHP825 XP900 XP1060 XHP760 XHP825 S W...

Page 18: ...on Oil capacity Litre 70 70 70 70 70 70 70 75 75 Maximum oil system temperature C 120 120 120 120 120 120 120 120 120 Maximum oil system pressure psi bar kPa 217 15 1500 217 15 1500 217 15 1500 217 15...

Page 19: ...ng separator receiver cooler and pipework must be flushed clear of the first fill fluid and new Ingersoll Rand oil filters installed When this has been completed the following oils are approved a for...

Page 20: ...ever the machine is lifted or transported When selecting the working position of the machine ensure that there is sufficient clearance for ventilation and exhaust requirements observing any specified...

Page 21: ...t glass located on the separator tank 4 Check the diesel fuel level A good rule is to top up at the end of each working day This prevents condensation from occurring in the tank CAUTION Use only a No...

Page 22: ...apply full load to the engine COLD WEATHER STARTING CATERPILLAR When starting or operating the machine in temperatures below or approaching 0 C ensure that the operation of the regulation system the u...

Page 23: ...WITCH ON THE FRONT OF THE MACHINE AND ENSURE THAT IT ENGAGES IN DEPRESSED POSITION RE STARTING AFTER AN EMERGENCY Disengage emergency stop control from engaged depressed position If the machine has be...

Page 24: ...ghtenwhere necessary Refer to the TORQUE SETTING TABLE in this manual Reset the tab washer Check and adjust the brakes and brake cables Adjust and grease the linkages 3 6 30 months 250 500 2500 hours...

Page 25: ...ise by posting warning signs and or fitting appropriate anti start devices Prior to attempting any maintenance work on a running machine ensure that the work carried out is limited to only those tasks...

Page 26: ...h the filter housing Tighten a further 1 2 to 3 4 of a revolution CAUTION Start the machine refer to PRIOR TO STARTING and STARTING THE UNIT in the OPERATING INSTRUCTIONS section of this manual and ch...

Page 27: ...element can be re used after cleaning In this case the following procedure must be carried out Clean the element by directing a jet of clean dry compressed air no more than 5 bar at an angle of 45 de...

Page 28: ...ection LUBRICATION The engine is initially supplied with engine oil sufficient for a nominal period of operation for more information consult The Engine Manufacturer s Manual CAUTION Always check the...

Page 29: ...is running at full load speed and the service valve is fully open Refer to the GENERAL INFORMATION section of this manual Adjust the service valve on the outside of the machine to maintain normal ope...

Page 30: ...rews holding bracket C to the main bracket J Allow the cylinder to return to its extended position and reconnect the ballast spring A and the control cable ball joint B IMPORTANT Ensure all components...

Page 31: ...142 Discharge pipe to separator tank 87 105 118 142 Drive pins to flywheel 140 160 190 217 Exhaust manifold 31 39 42 53 Fan hub to engine pulley 28 34 38 46 Lifting bail to frame 234 286 316 387 Mount...

Page 32: ...ule CF4 Control fuse 5A Option CSD Cold start device CSC Cold start compressor Option DM Diagnostic module Option DTG Gauge discharge temperature ETG Gauge engine temperature FG Gauge fuel FS Sender u...

Page 33: ...evel 24V R4 Relay alternator charge 12V R5 Relay start inhibit 24V R6 Relay engine start 24V R7 Relay low fuel shutdown 24V S Key switch S1 Dual pressure switch Option SV1 Solenoid engine stop SV3 Sol...

Page 34: ...Control fuse 5A Option CSC Cold start compressor Option DM Diagnostic module Option DTG Gauge discharge temperature ECW Engine connector block White ECY Engine connector block Yellow ETG Gauge engine...

Page 35: ...lay low water level 24V R4 Relay alternator charge 24V R5 Relay start inhibit 24V R6 Relay engine start 24V R7 Relay low fuel shutdown 24V S Key switch S1 Dual pressure switch Option SV1 Solenoid engi...

Page 36: ...285191 KEY 1 Harness 2 Air pressure switch PS2 3 Pushbutton Emergency stop PB3 4 Flashing light IL4 Option 5 Cold start compressor CSC Option 6 Solenoid cold start SV3 Option 7 Start aid solenoid SV4...

Page 37: ...XP800 VHP825 XP900 XP1060 XHP760 XHP825 Revision E 01 99 89285209 CATERPILLAR KEY 1 Harness 2 Cold start device CSD Option 3 Relay engine start 24V R6 4 Sender unit fuel gauge FS 5 Switch low fuel lev...

Page 38: ...00 VHP600 XP750 XP800 VHP825 XP900 XP1060 XHP760 XHP825 Revision F 05 95 89285217 DEUTZ KEY 1 Harness 2 Cold start device PCB 3 Relay engine start 24V R6 4 Sender unit fuel gauge FS 5 Switch low fuel...

Page 39: ...ow fuel IL2 Option 8 Lamp low water IL3 Option 9 Dual pressure switch S1 Option 10 Key switch S 11 Lamp cold start PCB IL4 Option 12 Pushbutton cold start PB2 Option 13 Ground point GP1 3 14 Relay saf...

Page 40: ...5 XP750 XP800 XP900 XP1060 HP600 VHP600 VHP825 KEY 1 Air cylinder 2 Engine fuel pump 3 Pressure regulator 4 Manual blowdown valve 5 Run valve 6 Discharge pressure gauge 7 Ball valve 11 4 8 Ball valve...

Page 41: ...15 XHP825 XHP760 KEY 1 Air cylinder 2 Engine fuel pump 3 Pressure regulator 4 Manual blowdown valve 5 Run valve 6 Discharge pressure gauge 7 Ball valve 11 4 8 Ball valve 2 9 Safety valve 10 Scavenger...

Page 42: ...shed Faulty relay Check the relays Faulty key switch Check the key switch Engine Electrical fault Test the electrical circuits starts but will not run or engine Low engine oil pressure Check the oil l...

Page 43: ...nd orifice Clean and replace the discharge air Perforated separator element Replace the separator element Pressure in the system is too low Check the minimum pressure valve Safety valve operates Opera...

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Page 46: ...Printed in the United Kingdom...

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