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XtrapulsGem Application Templates

Chapter 6 – Advanced stand-alone positioner application

6.2 - "ADVANCED STAND-ALONE POSITIONER" CONNECTION DIAGRAM

X10

Phase 1

Phase 2

Phase 3

20A max.

20A max

X12

GD1-uuu/cc/PS-R

+24 Vdc

DC+

DC-

X6, X7

X12

230 Vac

AOK+

AOK-

X11

UL compliance

only

UL compliance

only

400V

24 V

STO1

STO2

Ext. reference

STO_OUT

Load

Motor temp.
Motor temp.

Resolver

signal

Resolver

reference

GND

RESOLVER

Motor U phase

Motor V phase

Motor W phase

Braking resistor

Power

relay

Power

relay

Mains

230 Vac

single-phase

External or

internal
braking
resistor

Mains

3x400V

IN1 = START
IN2 = STOP

IN3

IN4 = ENABLE

OUT1

OUT2

24 V Ext. if logic
output used

CAN

GND
brake

+24 Vdc
brake

Motor
brake

24 Vdc/1.5A

24 Vdc
+/-15%
isolated

See UL fuses

table

See UL fuses

table

4 A UL listed

MOTOR

GND

24 Vdc power supply isolated

from the 230 Vac mains

Motor brake +

Motor brake -

OTHER AXES

GD1-uuu/cc/00-0

Total power of the application

< 4 kW in 230 V or

< 7 kW in 400 V

Other axes in multiaxIs

Phase

Neutral

GND

L1 phase

L2 phase

L3 phase

Power supply inside

230 V

single-phase

Auxiliary

supply

Brake

supply

GND 10

IN5

OUT3

IN6

IN7

IN8

IN9

OUT4

6.3 - "ADVANCED STAND-ALONE POSITIONER" CONFIGURATION

Start the

Gem Drive Studio

software (see

XtrapulsGem User guide

Start the communication with the

XtrapulsGem

servo drive (see

XtrapulsGem User guide

)

Select "Advanced Stand Alone Positioner" in the

Drive Configuration

window.

6.4 - "ADVANCED STAND-ALONE POSITIONER" COMMISSIONING

Setup the motor parameters in the

Motor Configuration

window (see

XtrapulsGem User guide

)

Setup the user position scaling, in the

Position sensors

window, in order to get the axis position and speed

displayed in the application unit according to the mechanical load (see

XtrapulsGem User guide

Setup the manual movement parameter values in the

Manual mode

window. Enter first a low value for the

Profile

Velocity

parameter.

Summary of Contents for XtrapulsGem

Page 1: ...1 Digital drive for sinusoidal synchronous AC motors XtrapulsGem Application Templates en ...

Page 2: ...ny intervention on the items which is not specified in the manual will immediately cancel the warranty Infranor reserves the right to change any information contained in this manual without notice INFRANOR February 2010 All rights reserved Issue 1 4 ELIMINATION In order to comply with the 2002 96 EC directive of the European Parliament and of the Council of 27 January 2003 on waste electrical and ...

Page 3: ...OMMISSIONING 10 CHAPTER 4 BASIC POSITIONER TEMPLATE 12 4 1 BASIC STAND ALONE POSITIONER DESCRIPTION 12 4 2 BASIC STAND ALONE POSITIONER CONNECTION DIAGRAM 13 4 3 BASIC STAND ALONE POSITIONER CONFIGURATION 13 4 4 BASIC STAND ALONE POSITIONER COMMISSIONING 13 CHAPTER 5 EXTENDED POSITIONER TEMPLATE 15 5 1 EXTENDED STAND ALONE POSITIONER DESCRIPTION 15 5 2 EXTENDED STAND ALONE POSITIONER CONNECTION DI...

Page 4: ...tional analog speed amplifier with 10 V command and position output by A B Z encoder signal emulation with the Encoder Output option board Stand alone operation for multi axis electronic gearing or caming by using the servo mode and the drive programming capability The configuration and parameterization software tool Gem Drive Studio allows a quick configuration of the XtrapulsGem drives according...

Page 5: ...the servo motor can be switched on or off by activating or deactivating the Enable input During the operation of the XtrapulsGem drive the motor acceleration and deceleration with regard to the 10 V input voltage variation can be limited by setting the Accel time and the Decel time parameter value The activation of the Limit switch input inhibits any CW motor rotation and the activation of the Lim...

Page 6: ...ses table See UL fuses table 4 A UL listed 4 A UL listed MOTOR GND 24 Vdc power supply isolated from the 230 Vac mains Motor brake Motor brake OTHER AXES GD1 uuu cc 00 0 Total power of the application 4 kW in 230 V or 7 kW in 400 V Other axes in multiaxIs Phase Neutral GND GND GND OR GND L1 phase L2 phase L3 phase Power supply inside 230 Vac single phase Auxiliary supply Brake supply GND 10 2 IN5 ...

Page 7: ...uning procedure see XtrapulsGem User guide Enable the drive and check the motor stability at standstill and in rotation by using the Manual Jog operation Select Auto in the Device control window and set the CV analog input to 0 V Enable the drive and start the offset compensation procedure in the Analog Speed Ref window if the motor is moving Check for the motor current limitation by the Ilim inpu...

Page 8: ...N2 IN3 and IN5 logic inputs can be freely connected to any of the following drive input functions Limit switches STOP RESET or PHASING The activation of the Limit switch input inhibits any CW motor rotation and the activation of the Limit switch input inhibits any CCW motor rotation The activation of the STOP input stops the axis rotation in current limitation or ramping according to the selected ...

Page 9: ...9 XtrapulsGem Application Templates Chapter 3 Advanced analog speed drive application The block diagram of the Advanced analog speed drive configuration is presented below ...

Page 10: ...A UL listed 4 A UL listed MOTOR GND 24 Vdc power supply isolated from the 230 Vac mains Motor brake Motor brake OTHER AXES GD1 uuu cc 00 0 Total power of the application 4 kW in 230 V or 7 kW in 400 V Other axes in multiaxIs Phase Neutral GND GND GND OR GND L1 phase L2 phase L3 phase Power supply inside 230 Vac single phase Auxiliary supply Brake supply GND 10 2 IN5 OUT3 6 IN6 7 IN7 8 IN8 9 IN9 27...

Page 11: ...tup the servo loop gains by using the Autotuning procedure see XtrapulsGem User guide Enable the drive and check the motor stability at standstill and when rotating by using the Manual Jog operation Select Auto in the Device control window and set the CV analog input at 0 V Enable the drive and start the offset compensation procedure in the Analog Speed Ref window if the motor is moving Check for ...

Page 12: ...table for stand alone single axis control applications In the Basic Stand Alone Positioner configuration the servo drive can be powered or switched off by the activation or the deactivation of the Enable input When the Start input is activated the sequence 0 is started Then the other sequences linked with sequence 0 are automatically executed according to the user programming When the Stop input i...

Page 13: ...rake Motor brake 24 Vdc 1 5A 24 Vdc 15 isolated See UL fuses table See UL fuses table 4 A UL listed 4 A UL listed MOTOR GND 24 Vdc power supply isolated from the 230 Vac mains Motor brake Motor brake OTHER AXES GD1 uuu cc 00 0 Total power of the application 4 kW in 230 V or 7 kW in 400 V Other axes in multiaxIs Phase Neutral GND GND GND OR GND L1 phase L2 phase L3 phase Power supply inside 230 Vac...

Page 14: ... check the motor stability at standstill and in movement by using the Manual Positioning operation Open the Sequence Editor window for programming and loading the application program into the drive see XtrapulsGem User guide Select Manual Sequence in the Device control window and start manually the program sequences in order to test the application Select Auto in the Device control window and test...

Page 15: ... drive can be powered or switched off by the activation or the deactivation of the Enable input When the Start input is activated the selected sequence is started Then the other sequences linked with the starting sequence are automatically executed according to the user programming When the Stop input is activated the program execution is immediately stopped and the motor is maintained enabled at ...

Page 16: ...isted MOTOR GND 24 Vdc power supply isolated from the 230 Vac mains Motor brake Motor brake OTHER AXES GD1 uuu cc 00 0 Total power of the application 4 kW in 230 V or 7 kW in 400 V Other axes in multiaxIs Phase Neutral GND GND GND OR GND L1 phase L2 phase L3 phase Power supply inside 230 Vac single phase Auxiliary supply Brake supply GND 10 2 IN5 RESET OUT3 VOLTAGE 6 IN6 SEQ SEL 1 7 IN7 SEQ SEL 2 ...

Page 17: ...Positioning operation Open the Sequence Editor window for programming and loading the application program into the drive see XtrapulsGem User guide Select Manual Sequence in the Device control window and start manually the program sequences in order to test the application Select Auto in the Device control window and test the program execution by using the Start input start of the selected sequenc...

Page 18: ...s RESET PHASING SEQ SEL or SEQ COND The HOME index input is used for the homing sequence and for the user position reset function The activation of the Limit switch input inhibits any CW motor rotation and the activation of the Limit switch input inhibits any CCW motor rotation The RESET input allows to erase any stored drive fault when the cause of the fault release has been cancelled The activat...

Page 19: ...ut 0 to 10 V allows to reduce on the fly the sequence speed value proportionally to the applied input voltage The CURRENT LIMIT analog input 0 to 10 V allows to limit the motor peak current proportionally to the applied input voltage The block diagram of the Advanced stand alone positioner configuration is presented below ...

Page 20: ...e 4 A UL listed 4 A UL listed MOTOR GND 24 Vdc power supply isolated from the 230 Vac mains Motor brake Motor brake OTHER AXES GD1 uuu cc 00 0 Total power of the application 4 kW in 230 V or 7 kW in 400 V Other axes in multiaxIs Phase Neutral GND GND GND OR GND L1 phase L2 phase L3 phase Power supply inside 230 Vac single phase Auxiliary supply Brake supply GND 10 2 IN5 OUT3 6 IN6 7 IN7 8 IN8 9 IN...

Page 21: ...still and in movement by using the Manual Positioning operation Open the Sequence Editor window for programming and uploading the application program in the drive see XtrapulsGem User guide Select Manual Sequence in the Device control window and start manually the program sequences in order to test the application Select Auto in the Device control window and test the program execution by using the...

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