Infinity BMX BICYCLES Owner'S Manual Download Page 1

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Owner’s Manual

BICYCLE

Any Questions or Concerns?

Call Toll Free

phone: 1-855-521-1127

www.infinitycycleworks.com

Assembly

Parts Identification

Before You Ride

Servicing

Detailed Mainenance

Summary of Contents for BMX BICYCLES

Page 1: ...right 2014 InfinityCycleWorksLtd All rights reserved Any Questions or Concerns Call Toll Free phone 1 855 521 1127 www infinitycycleworks com Assembly Parts Identification 3 2 1 Before You Ride Servic...

Page 2: ...re you are satisfied with your new bicycle and want to help with any questions or comments you may have Visit us online at www infinitycycleworks com For customer service visit www infinitycycleworks...

Page 3: ...______________________________________ Serial Number Location Bike Shown Upside Down Serial Number The following manual is only a guide to assist you and is not a complete or comprehensive manual of a...

Page 4: ...n 40 Rear Pivots 41 Accessories 42 Reflectors 42 Final Check 43 SINGLE SPEED BMX 44 Getting Started 44 Handlebars 44 Seat 45 Pedals Crank Set 45 Front Wheel 46 Front Brake 46 Side Pull Brake 48 Cantil...

Page 5: ...Reflector Front Brake Front Fork Wheel Reflector Front Hub Spokes Handlebar Stem Head Set Head Tube Seat Tube Down Tube Gear Control Cable Front Derailleur Bottom Bracket Axle Rim Tire Chain Wheel Cr...

Page 6: ...justment of any are please refer to the relevant sections in this manual If you need replacement parts or have any questions pertaining to assembly of your bicycle call Infinity Cycleworks Bicycles di...

Page 7: ...es 45cm 30 33 inches 76 84cm 21 5 inches 55cm 19 5 inches 50cm 31 34 inches 79 86cm 22 5 inches 57cm 20 5 inches 52cm 32 35 inches 81 89cm 23 5 inches 60cm 21 22 inches 53 56cm 34 37 inches 86 94cm 25...

Page 8: ...hoe pads are not over worn and are correctly positioned in relation to the rims Ensure brake control cables are lubricated correctly adjusted and display no obvious wear Ensure brake control levers ar...

Page 9: ...are securely attached Ensure derailleurs shift levers and control cables are properly lubricated 8 Frame and Fork Check that the frame and fork are not bent or broken If either are bent or broken the...

Page 10: ...r brake first then the front The front brake is more powerful and if it is not correctly applied you may lose control and fall Maintain a comfortable stopping distance from all other riders vehicles a...

Page 11: ...rect riding behavior before they take to the streets Do not leave it up to trial and error GEARS HOW TO OPERATE Derailleur Gears Most multy speed bicycles today are equipped with what are known as der...

Page 12: ...ounted Most mountain style bicycles are equipped with shifters mounted on the top of the handlebars and operated by the thumbs To select a lower easier gear shift to a bigger rear cog and a small chai...

Page 13: ...e scratched or chipped to the metal use touch up paint to prevent rust Clear nail polish can also be used as a preventative measure Regularly clean and lubricate all moving parts tighten components an...

Page 14: ...mark and checking that the forks and the handlebars are facing forward Check the headset for smooth rotation and the top nut is secured tightly Loosen the 6mm Binder Bolt and rotate the handlebar Ret...

Page 15: ...will generally compress 1 2 and rebound quickly Most elastomer type forks will gradually soften with use Steering Tube Crown Brake Boss Blade Drop out 1 Steering Tube Brake Boss Fork Blade Drop out Br...

Page 16: ...opouts Tighten the wheel nuts using the appropriate 14mm or 15mm wrench Spin the wheel nuts using the appropriate 14mm or 15mm wrench Spin the wheel checking for trueness Some bicycles have wheel axle...

Page 17: ...ssary to achieve the correct brake position 5 The wheel is tightly secured when the serrated surfaces of the quick release clamping parts actually begin to cut into the bicycle frame fork surfaces 6 N...

Page 18: ...brake arm and slide the cable under the retaining washer Pull the slack out of the cable making sure a distance of 39mm or more remains between the end of the lead and the start of the anchor bolt Onc...

Page 19: ...w Spring tension adjustment screw Depress about 10 times 1 mm 1 mm shoe fixing nut Check your Brakes Press each brake lever to make sure that there is no binding and that the brake pads press hard eno...

Page 20: ...he cable through the cable anchor and pull all the slack out Secure the cable in place by tightening the bolts that comprise the anchor assembly Some disc brakes will have a centering devise while oth...

Page 21: ...Pulley High Gear Adjustment Screw Low Gear Adjustment Screw Barrel Adjuster Rear Derailleur Side View H L Front Derailleur Shift both shifters to the smallest number indicated and place the chain on...

Page 22: ...he rear triangle to move up and down in combination with a rear suspension Size shape and compounds will vary between models however operating principles are the same A shaft will pivot inside of two...

Page 23: ...h the red reflector to the rear reflector bracket and secure to the frame or seat post depending on the bracket style with the hardware provided Tighten both rear wheel axle nuts and the quick release...

Page 24: ...amage to the bicycle and or injury to the rider Stem Bolt Minimum Insertion Mark Head Tube Stem Cap Binder Bolts Stem Wedge Seat Loosen nut on the seat clamp and add 3 or 4 drops of oil onto the threa...

Page 25: ...in good working condition at all times Open the brake lever and place the nipple end of the short brake cable into the lever than close the lever Secure the ferrule against the lever using the cable a...

Page 26: ...the cable fitted the straddle holder should sit 10 20mm above the reflector bracket Adjust the brake shoes using a 10mm wrench so that they are parallel with the rim and are positioned 1 2mm away fro...

Page 27: ...mm washer B 6 mm washer B Washer A Shoe fixing link Washer A Washer Shoe fixing nut While holding the shoe against the rim tighten the shoe fixing nut 3 Adjust the balance with the spring tension adju...

Page 28: ...rallel Direction of rim rotation 0 5 1 0 mm 1 2 mm Straddle Cable Brake Brake Cable Straddle Hanger Straddle Cable Cable Anchor Caliper Arm Pinch Bolt Pivot 90o Check your Brakes Press each brake leve...

Page 29: ...as it can go without resting on the lower plate or the adjusting barrels screwed into the lower plate 3 Use the adjusting barrels that are screwed into the upper plate Use a 10mm wrench to tighten the...

Page 30: ...to make sure all connections are tightened securely and that the reflectors are properly angled Pads If your bike is supplied with pads wrap the foam inner cushion around the appropriate bar Place the...

Page 31: ...le Yearly bottom bracket lithium based grease disassemble pedals lithium based grease disassemble derailleur cables lithium based grease disassemble wheel bearings lithium based grease disassemble hea...

Page 32: ...pen end or pedal wrench 15mm 3 Allen key wrenches 4mm 5mm 6mm 8mm 4 Adjustable wrench 5 Standard flat head screwdriver 6 Standard Philips head screwdriver 7 Standard slip joint pliers 8 Tire pump 9 Tu...

Page 33: ...do not ride the bicycle Adjustment is required Axle nuts Check that these are tight before each ride Quick release Check that these are set to the closed position and are properly tensioned before eac...

Page 34: ...on on the tire 7 Remove the tire completely and inspect for a nail glass etc and remove if located Also inspect the inside of the rim to ensure there Lock Washer Axle Lock Nut Hub Body Ball Bearings B...

Page 35: ...lebar Clamp Bolts Handlebar Binder Bolt Stem Bolt Max Height Min Insertion Mark Stem Bolt Wedge Make sure handlebars and fork are facing forward Note curved rake of fork faces forward When refitting t...

Page 36: ...bolt If trimming the cable housing is necessary be sure to replace the housing end cap 6 Adjust indexing 7 Slide rear Grip Shift over right side of handlebar and repeat steps 2 6 8 Actuate front and...

Page 37: ...the rider Lock Nut Lock Washer Adjusting Cup Cone Ball Retainer Top Head Cup Bottom Head Cup Ball Retainer Crown Race Standard Headset SUSPENSION FORK Some fork models differ from the one illustrated...

Page 38: ...sition will usually be found when the top of the seat is almost parallel to the ground or slightly raised at the front The saddle can also be adjusted by sliding it forward or back along the mounting...

Page 39: ...ecked for kinks rust broken strands or frayed ends The outer casing should also be checked for kinks stretched coils and other damage If the cable are damaged they should be replaced Cantilever Brakes...

Page 40: ...g bolt on the cable straddle bridge adjust the length until the brake shoes are the correct distance from the rim then re tighten and test Parallel Parallel Fully Adjustable Brake Shoes Curved Adjustm...

Page 41: ...t a little oil onto the inside bearings and this should be done every six months If the pedal is the type that can be fully disassembled then the bearings should be removed cleaned and greased every s...

Page 42: ...rinding noise then adjustment or lubrication will be needed Also check that there are no broken teeth on the chainrings and wipe off excess dirt and grease that may have built up on them Cotterless Cr...

Page 43: ...ess cranks use the following procedure Not that a special tool will be required 1 Remove the dust cap with a coin or screwdriver 2 Loosen the flange nut or bolt and washer and remove 3 Screw the remov...

Page 44: ...wdriver To replace feed the chain around the chainwheel and rear sprocket fit the master link into the rollers into each end of the chain position the master link side plate and slip on the U shaped s...

Page 45: ...fitted with a standard friction type system where you will need to feel each gear shift into position It may be fitted with an index system e g SIS which links each different gear position to a posit...

Page 46: ...eel SIS Cable Adjuster Outer side of Top Gear Pulley Adjustment Screw Guide Pulley Tension Pulley Adjustment Screws Rear Derailleur Side View SIS Cable Adjuster High Gear Adjustment Screw Low Gear Adj...

Page 47: ...refer to page 21 and 22 for the appropriate assembly instructions REFLECTORS Your bicycle is supplied with one front white one rear red two wheel white and two pedal orange reflectors These are an imp...

Page 48: ...nk bolts Grinding noice when pedaling Pedal bearings too tight Adjust bearings Bottom bracket too tight Adjust bearings Chain fouling derailleurs Adjust chain line Derailleur jockey wheels dirty bindi...

Page 49: ...ord of your purchase Please retain your sales receipt for any possible warranty claims Your Name _______________________________________________________________________________________________________...

Page 50: ...for loss or damage in transit You may advise the dealer to repair or return the bicycle to you charges and shipping collect If you fail to pay the charges or leave the bicycle at the dealer for more...

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