Infinite TRANSTECTOR 700 AV/T Series Owner'S Manual Download

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Series 700 AV/T Power Conditioner

60 K(I) Power Conditioner with

Voltage Regulation (60 Hz)

Owners Manual

Designed for the Varian On Board Imager™

60 k(I) 60 Hz Single Output

Important safety instructions - save these instructions and review prior to using equipment

1402-001

Rev

Summary of Contents for TRANSTECTOR 700 AV/T Series

Page 1: ...K I Power Conditioner with Voltage Regulation 60 Hz Owners Manual Designed for the Varian On Board Imager 60 k I 60 Hz Single Output Important safety instructions save these instructions and review pr...

Page 2: ...allation 11 15 Bypass Switch 16 Start up and Operation 17 Preventive Maintenance 18 Performance Checklist 19 20 General Troubleshooting 21 Troubleshooting 22 27 Control Board Adjustments 28 29 Over Un...

Page 3: ...it off of the pallet be sure to take proper safety precautions Serious injury and or unit damage can result otherwise PAGE 6 RECEIVING INSPECTING THE UNIT INSPECTING THE POWER PROCESSOR Upon receipt o...

Page 4: ...ontinued REMOVING THE POWER CONDITIONER FROM PALLET PAGE 7 RECEIVING INSPECTING THE UNIT CONTINUED REMOVE UNIT REMOVE LAG BOLTS TYPICAL BOTH SIDES LIFT HERE WITH PALLET JACK OR HIGH LO LAG BOLTS REMOV...

Page 5: ...in order to reset the ALERT light PROTECTION Protection is accomplished very effectively to minimize failures and the cost of repairs A total of four major devices protect the Series 700AV T 1 The inp...

Page 6: ...should be in the NORMAL position unless a problem occurs with the system If a problem occurs turn OFF the main AC circuit breaker and turn the bypass switch to the BYPASS position Reenergize the syste...

Page 7: ...d The voltage regulator incorporated in the Series 700AV T Power Line Conditioner is microprocessor controlled to achieve optimum correction time of input voltage sags and surges The response time is...

Page 8: ...IONS PAGE 11 SAFETY PRECAUTIONS THERE ARE DANGEROUSLY HIGH VOLTAGES PRESENT WITHIN THE ENCLOSURE OF THE POWER SUPPLY SYSTEM CAUTION MUST BE TAKEN WHEN WORKING WITH THE SYSTEM IT IS RECOMMENDED THAT AL...

Page 9: ...Power Runs CHOICE OF LOCATION The unit has been completely inspected and extensively tested under various load conditions prior to shipment Care to install it at a proper location will assure long tr...

Page 10: ...ing B Minimum ground wire size is based on 1990 Nation Electric Code Table 250 C Input wire size is based on 1990 NEC Table 310 16 specifying not more than 3 conductors in a raceway based on ambient o...

Page 11: ...with a local electrical inspector PAGE 14 INSTALLATION Before installing the Power Processor make sure that the input voltage and the output voltages match the unit s specification plate CLEARANCES I...

Page 12: ...Quadruple Output Power Conditioner Owners Manual 12 v 60K I INSTALLATION CABINET CLEARANCES 60K I PAGE 15 CABINET CLEARANCES 60K i 60K i INSTALLATION 4 4...

Page 13: ...ON CONTINUED CABINET CLEARANCES 60K i 21 500 29 000 4 000 4 000 FRONT TO REMOVE SIDE REMOVE RETAINING SCREW IN TOP OF PANEL BOTTOM SIDE LIFT PANEL OFF TO REMOVE TOP REMOVE RETAINING SCREW IN REAR OF T...

Page 14: ...h accompanies the unit PAGE 17 60K i INSTALLATION CONTINUED INPUT OUTPUT CONNECTIONS 60K i INPUT TERMINALS ALLEN BRADLEY 1492 CE2 12 1 0 WIRE INPUT GROUND TERMINAL ILSCO TA 2 2 14 WIRE OUTPUT TERMINAL...

Page 15: ...875 8 938 44 125 21 500 L1 L2 L3 N G H1 H2 H3 HOLE PROVIDED FOR 1 00 OUTPUT CONDUIT HOLE PROVIDED FOR 1 00 INPUT CONDUIT COOLING FANS CONDITIONED POWER C B A OUTPUT ALERT R SUPERIOR SURGE SUPPRESSION...

Page 16: ...sition unless a failure has occurred BYPASS MODE With the switch in the bypass position the Series 700AV T will provide clean power to the critical loads In the bypass position the unit will not regul...

Page 17: ...INITIAL START UP SHOULD BE PERFORMED WITH NO LOAD ON SYSTEM 1 Re install all panels that may have been removed during installation 2 Make sure the input circuit breaker is in the off position 3 Energ...

Page 18: ...stomer Support Group for information Call 1 208 762 6112 or 1 800 882 9110 X 6112 PAGE 25 PREVENTIVE MAINTENANCE WARNING To ensure longer component life and trouble free operation minor preventive mai...

Page 19: ...ghtness of Electrical Connections ______Input Connections______Output Connections______Heatsink Connections SCR s ______Circuit Board Connections______By Pass Switch______ Fuse Connections ______Fan C...

Page 20: ..._________ Amps C__________ Amps N__________ Amps G__________ Amps 12 Fans Operational__________________________________________________________ 13 Testing Shutdown Circuitry ie REPO Over Under Voltage...

Page 21: ...RE DANGEROUSLY HIGH VOLTAGES PRESENT WITHIN THE ENCLOSURE OF THE POWER SUPPLY SYSTEM UNDER NO CIRCUMSTANCES SHOULD ANY PERSON REACH WITHIN THE ENCLOSURE OF THIS EQUIPMENT ALL SERVICE TO THIS PIECE OF...

Page 22: ...trical connections burnt frayed broken or loose connections and components in these areas Input and output connections SCR assembly SCR snubber output filter assembly MOVs metal oxide varistors circui...

Page 23: ...fuse Each power mod contains 2 inverse parallel SCR s PAGE 30 TROUBLESHOOTING CONTINUED B Correct and tighten any loose connections replace any physically burned or broken components C Check all fuses...

Page 24: ...e assembly make sure all connections are tight DO NOT CONNECT THE SEMICONDUCTOR FUSES WIRES OR FAN WIRESAT THIS POINT PAGE 31 A K1 1 to K2 1 thru K1 7 to K2 7 High resistance 1 Meg Ohm B K1 1 to G1 1...

Page 25: ...the Power Processor matches the units specification Also verify correct control board 414921 jumper setup in Appendix A Page 40 2 Disable the over under voltage shutdown card 35867 optional card by r...

Page 26: ...l on two phases It is best to use procedures in Steps 1 9 adjusting PAGE 33 6 Turn main AC on With DC voltmeter on the millivolt scale check between TP1 and TP GND of the control card and adjust pot P...

Page 27: ...ems be sure and check all 3 phases NOTE If the main AC breaker trips or there is no output voltage disable the over under detect circuit 35867 by disconnecting K1 and K2 connectors and then calibrate...

Page 28: ...e to the unit Assure thevoltage level is within the specified input range of the unit 2 Turn off power to unit 3 Remove all loads from the output of unit under adjustment 4 Remove both TB2 connectors...

Page 29: ...rol card 7 Use the following formula to calculate the next adjustments You must calculate each input phase for each control card or a total of 3 calculations A For phase 1 control card measure AC inpu...

Page 30: ...Sensitivity Counter Clockwise Decrease in Sensitivity OVERVOLTAGE ADJUSTMENT 1 The over voltage adjustment can be adjusted from 1 121 VAC to 20 145 VAC The standard set point is 10 132 VAC 2 P1 will a...

Page 31: ...D 3 23943 23943 23943 23943 SENSE BOARD 3 18702 18702 18702 18702 CONTROL FUSE 3 19149 19149 19149 103124 CONTROL FUSE 3 25723 25723 25723 25723 SNUBBER BOARD 3 414921 414921 414921 414921 MAIN CONTRO...

Page 32: ...y associated with simple CT zero current crossing acquisition The microprocessor control accurately selects the correct tap to maintain the output no greater than 2 0 of nominal correcting for voltage...

Page 33: ...ternative input voltage 3 2 LINE VOLTAGE REGULATION Usable Input Line Voltage 15 23 Output Line Voltage 2 0 typical The design of the system shall indicate that with an input voltage of 10 of nominal...

Page 34: ...re than 3 090 BTU Hour full load 3 18 POWER FACTOR Input power factor shall be greater than 95 with a resistive load and reflect no triplen harmonics to the utility under non linear loads 3 19 LINE to...

Page 35: ...nheit 4 7 OPERATING HUMIDITY 0 95 relative humidity non condensing 5 0 MAIN INPUT BREAKER A main input molded case thermal magnetic circuit breaker rated at 125 of the full load input current is furni...

Page 36: ...cess panel for the SCR controller boards 8 5 WEIGHT Unit weight 720 lbs 8 6 DIMENSIONS 21 5 W X 29 D X 44 H 9 0 CONTROLS The control portion of the cabinet containing the circuit boards and connection...

Page 37: ...37 Appendix A Relative Drawings and Schematics...

Page 38: ...A47 COMPONENT LOCATION DIAGRAM 60K i MULTI SHIELDED ISOLATION TRANSFORMER INPUT CIRCUIT BREAKER SEMI CONDUCTOR FUSES SCR POWER MODULE HEATSINK SNUBBER CARD CONTROL CARD SENSE CARD OUTPUT FILTERING IN...

Page 39: ...SINK SEMI CONDCUCTOR FUSE SHUNT CABLE TO TRANSFORMER TAP WIRES FROM POWER TRANSFORMER K2 1 THROUGH K2 7 CONNECTIONS TYPICAL THERMAL SENSOR GATE CONNECTIONS G1 1 THROUGH G1 7 G2 1 THROUGH G2 7 TYPICAL...

Page 40: ...Quadruple Output Power Conditioner Owners Manual 40 v CONTROL BOARD LAYOUT APPENDIX PAGE A51 CONTROL BOARD LAYOUT 1 1 1 P1 TB1 TB2 TB2 TB3 GRND TP GND 115V 208V 240V TP1 414921...

Page 41: ...41 OVER UNDER BOARD LAYOUT APPENDIX PAGE A52 OVER UNDER BOARD LAYOUT 1 P1 K2 K1 1 P2 P3 35867...

Page 42: ...K2 7 K1 6 G1 6 G2 6 K2 6 K1 5 G1 5 K2 5 K1 4 G2 5 G1 4 K2 4 G2 4 K1 3 G1 3 G2 3 K1 2 K2 3 G1 2 G2 2 K2 2 K1 1 G1 1 G2 1 K2 1 K2 1 G2 1 G1 1 K1 1 G2 2 K2 2 G1 2 K1 2 K2 3 G2 3 G1 3 K1 3 K2 4 G2 4 K1 4...

Page 43: ...5 G1 5 K1 5 K2 6 G2 6 G1 6 K1 6 K2 7 G2 7 G1 7 K1 7 51 52 53 54 55 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 27 28 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22...

Page 44: ...OP REMOVE RETAINING SCREW IN REAR OF TOP LIFT REAR SLIDE FORWARD Hayden Lake ID 83835 SUPERIOR SURGE SUPPRESSION R 187 1 000 1 MATERIAL SCALE TOLERANCE SHEET OF NO CHECKED DATE DRAWN DATE H3 H2 H1 G N...

Page 45: ...RD Hayden Lake ID 83835 SUPERIOR SURGE SUPPRESSION R 187 1 000 1 MATERIAL SCALE TOLERANCE SHEET OF NO CHECKED DATE DRAWN DATE 0 562 DIA 4 MOUNTING HOLES HOLE PROVIDED FOR 1 00 OUTPUT CONDUIT HOLE PROV...

Page 46: ...NG SCREW IN REAR OF TOP LIFT REAR SLIDE FORWARD Hayden Lake ID 83835 SUPERIOR SURGE SUPPRESSION R 187 1 000 1 MATERIAL SCALE TOLERANCE SHEET OF NO CHECKED DATE DRAWN DATE HOLE PROVIDED FOR 1 00 OUTPUT...

Page 47: ...ired in this manual Damage to the unit or personal harm could happen if proper precautions are not taken The following symbol indicates that there is a risk of electrical shock if proper precautions a...

Page 48: ......

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