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Infineon iMOTION EVAL-M1-IM231-A User Manual Download Page 35

User Manual 

35 

Revision 1.1  

                                                                                                                                                                                                                                                                     2020-07-09  

Revision history 

EVAL-M1-IM231-A User Manual 

iMOTION

™

 Modular Application Design Kit

Revision history 

Major changes since the last revision 

Version number 

Revision Date 

Revision description 

1.0 

2019-01-23 

First release 

1.1 

2020-07-09 

Add D7,D8,D9,F1,R36 
R31,R33,R34 from 1Kohm change to 100ohm 
R30 from 15Kohm change to 6.49Kohm 
Update photo of the PCB 

Summary of Contents for iMOTION EVAL-M1-IM231-A

Page 1: ...intended applications Environmental conditions have been considered in the design of the Evaluation Boards and Reference Boards provided by Infineon Technologies The design of the Evaluation Boards a...

Page 2: ...al nuclear military life critical or other applications where failure of the Evaluation Boards and Reference Boards or any results from the use thereof can reasonably be expected to result in personal...

Page 3: ...s capacitors Do not attempt to service the drive until the bus capacitors have discharged to zero Failure to do so may result in personal injury or death Caution The heat sink and device surfaces of t...

Page 4: ...11 4 2 iMOTION development tools and software 13 4 2 1 MCEWizard setup overview 13 4 2 2 MCEDesigner setup overview 15 5 Schematics and layout 17 5 1 1 DC bus sensing and MCEWizard configuration 17 5...

Page 5: ...lify the design for production according to their own specific requirements Environmental conditions were considered in the design of the EVAL M1 IM231 A The design was tested as described in this doc...

Page 6: ...onitor Accurate overcurrent shutdown 5 Fault reporting and programmable fault clear Advanced input filter with shoot through protection Optimized dv dt for loss and EMI trade offs Open emitter for sin...

Page 7: ...us voltage 120 V Current feedback Current sensing devices RS3 RS4 RS5 100 m The default configuration uses three shunts in the emitter paths To implement single shunt sensing the board should be modif...

Page 8: ...groups of the EVAL M1 IM231 A evaluation board s top side Figure 3 Functional groups of the EVAL M1 IM231 A evaluation board s bottom side 1 CIPOS Micro IPM and Heatsink 2 Motor phase connector J2 3 J...

Page 9: ...M231 A evaluation board is reported Table 3 includes the details of the line connector J2 AC Table 3 J2 AC line connector S No Pin Details 1 E Earth ground 2 N AC neutral input 3 L AC line input Table...

Page 10: ...or high side gate driver Phase V 6 3 3 V On board 3 3 V supply 7 PWMVL 3 3 V compatible logic input for low side gate driver Phase V 8 3 3 V On board 3 3 V supply 9 PWMWH 3 3 V compatible logic input...

Page 11: ...ard and MCEDesigner documentation for more information Figure 4 System connection example using EVAL M1 101T and EVAL M1 IM231 A 1 Get the latest IMC101T T038 MCE Software Package available on www inf...

Page 12: ...t COM port Indicated by green circle next to COMx Up status in the bottom frame of the MCEDesigner GUI If it cannot establish the connection change COM port by doing following steps System window acti...

Page 13: ...cut to open the MCEWizard and configure the parameters for evaluation boards or motor Figure 5 shows the Welcome Page for MCEWizard where the MADK control board or power board can be selected through...

Page 14: ...t similar power board to modify Options Page Motor 1 Shunt Configuration Leg shunt Question 3 Controller Supply Voltage 3 3 V VDD is 3 3 V by default Question 19 Max DC Bus Voltage 400 V Question 23 D...

Page 15: ...o IMC101T T038 please click Tools menu and select Programmer in the pull down list The pop up window Program IMC controller will show up as in Figure 8 Click on the Program Parameters radio button thi...

Page 16: ...some of the available 3 3 V access test points if the power board is not attached to the EVAL M1 101T control board To program new firmware and drive system parameter into IMC101T T038 please click T...

Page 17: ...istor mounted on the corresponding controller board Figure 10 DC bus sense resistor on EVAL M1 IM231 A evaluation board If a pull down resistor of 4 87 k referred to ground is inserted either on the E...

Page 18: ...t feedback configuration and calculation The current input value is product of the shunt resistance in milliohms and gain of external current sense amplifier for EVAL M1 101T as shown in Figure 12 Fig...

Page 19: ...n board Figure 13 The part of Current feedback on the EVAL M1 101T evaluation board Based on the principle of Kirchhoff s voltage law 5 6 _ Based on this calculation the current input for the MADK com...

Page 20: ...izard for EVAL M1 101T and EVAL M1 CTE610N3 5 1 3 Inverter overcurrent protection and motor Gatekill configuration Figure 15 displays the overcurrent protection circuitry The current sensing signal I_...

Page 21: ...ive For iMOTION IMC1xx control IC there are three types of Gatekill input sources as shown in Figure 16 For the input source configured as Gatekill Pin or Both the iMOTION control IC will stop the mot...

Page 22: ...oltage This circuitry includes a passive EMI filter consisting of elements CX1 CX2 L2 CY1 and CY2 a 4 A 600 V rectifier block BR1 and a NTC resistor RT1 for surge current protection An electrolytic ca...

Page 23: ...at Trench IGBT technology and the industry benchmark rugged half bridge drivers The shunt resistor section is also given including the 0 resistors R23 to R27 These resistors allow connecting or discon...

Page 24: ...f Infineon and flyback toplogy directly output 15 V and 6 V VCC is connected to the gate drivers inside the CIPOS IPM Figure 19 Power supply section of the EVAL M1 IM231 A evaluation board The linear...

Page 25: ...splays the AC linear section schematic for EVAL M1 IM231 A Figure 20 AC Linear section schematics for the EVAL M1 IM231 A evaluation board The auxiliary power supply section schematic for EVAL M1 IM23...

Page 26: ...User Manual 26 Revision 1 1 2020 07 09 EVAL M1 IM231 A User Manual iMOTION Modular Application Design Kit Schematics and layout Figure 22 Inverter section schematics for EVAL M1 IM231 A...

Page 27: ...tage or power classes The PCB has two electrical layers with 35 m copper by default and its size is 100 mm 100 mm The PCB board thickness is 1 6mm Get in contact with our technical support team to get...

Page 28: ...7 09 EVAL M1 IM231 A User Manual iMOTION Modular Application Design Kit Schematics and layout Figure 24 depicts the bottom assembly print of the evaluation board Figure 24 Bottom assembly print of the...

Page 29: ...l 29 Revision 1 1 2020 07 09 EVAL M1 IM231 A User Manual iMOTION Modular Application Design Kit Schematics and layout The top layer of the PCB is provided in Figure 25 Figure 25 Top layer of the EVAL...

Page 30: ...ion 1 1 2020 07 09 EVAL M1 IM231 A User Manual iMOTION Modular Application Design Kit Schematics and layout Figure 26 illustrates the bottom layer routing of the PCB Figure 26 Bottom layer routing of...

Page 31: ...CER 0 012 F 500V X7R 1206 C14 C15 C21 C22 1206J5000123MDR 12 1 CAP CER 1000pF 16V 0603 C16 885012206034 Wurth Electronics Inc 13 1 CAP CER 2200PF 16V X7R 0603 C17 885012206036 Wurth Electronics Inc 14...

Page 32: ...RC1206JR 0715ML 38 3 RES SMD 3M OHM 5 1 4W 1206 R4 R5 R10 RC1206JR 073ML 39 1 RES SMD 4 7 1 1 8W 0805 R9 RC0805FR 074R7L 40 1 RES SMD 1M OHM 1 1W 2512 R11 CHV2512 FX 1004ELF 41 1 RES SMD 1 5k 1 1 8W 0...

Page 33: ...P13 TP14 TP15 TP16 TP17 5002 60 1 IC REG LINEAR 3 3V 1A SOT223 4 U1 IFX1117MEV33HTM A1 Infineon Technologies 61 1 IC AUX Power PD DSO 12 U2 ICE5GR4780AG Infineon Technologies 62 1 IC OptoCoupler U3 SF...

Page 34: ...MCEWizard User Guide 5 MCEDesigner User Guide Note All listed reference materials are available for download on Infineon s websitewww infineon com All the iMOTION MADK evaluation board s User Manuals...

Page 35: ...ular Application Design Kit Revision history Major changes since the last revision Version number Revision Date Revision description 1 0 2019 01 23 First release 1 1 2020 07 09 Add D7 D8 D9 F1 R36 R31...

Page 36: ...unction and other technical information given herein in the real application Infineon Technologies hereby disclaims any and all warranties and liabilities of any kind including without limitation warr...

Page 37: ...LZ ADP1714 3 3 EVALZ ADP1715 3 3 EVALZ ADP1716 2 5 EVALZ ADP1740 1 5 EVALZ ADP1752 1 5 EVALZ ADP1828LC EVALZ ADP1870 0 3 EVALZ ADP1871 0 6 EVALZ ADP1873 0 6 EVALZ ADP1874 0 3 EVALZ ADP1882 1 0 EVALZ A...

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