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 PART #22018-DH - High-Resolution Positioner 
 

 

 

Page 14

 

 

 

 

light (CLOSE or OPEN) will flash. If an appropriate relay option module is installed, the Fault relay 
output  on  the  option  module  will  turn  off  (indicating  a  fault)  when  either  of  the  limit  switches  is 
reached.

 

TRIP SETTING: 

The  Trip  Setting  is  used  to  limit  the  motor  current  and  is  set  using  the  TRIP  ADJUST  pot  (see 
OUTLINE) as shown below.

  

The  setting  should  be  adjusted  to  a  comfortable  level 
above  the  running  current  expected for  the actuator  and 
its load. When the motor current exceeds the trip setting, 
the  motor  is  turned  off  and  a  fault  condition  is  indicated 
(see FAULT INDICATORS). 

While  the  Electronic  Surge  Limiting  feature  of  the  DHC-
400 reduces the high in-rush currents during motor starts, 
the trip setting is used to reduce the current required from 
the  battery/power  supply  when  the  motor  stalls  or 
encounters an excessive load. Without the trip setting, a 
costly  high  capacity  battery/power  supply  would  be 

needed to avoid collapse of the battery/power supply voltage. The combination of the trip setting 
and electronic surge limiting allows the use of a more moderate battery/power supply and smaller 
gauge wires for a given length (see WIRE TABLE). 

The  trip  setting  essentially  performs  the  same  function  as  commonly  used  torque  switches. 
However, it should be noted that the actuator and valve components (gears, couplings, seats, etc.) 
also place a load on the motor. These components will vary with temperature and age, and therefore 
the torque on the load will vary accordingly. 

STALL DETECTION FEATURE: 

The Stall Detection feature of the DHC-400 detects when there is no motion after a certain amount 
of  time  while  the  motor  is  turned  on  (see  FAULT  INDICATORS).  This  condition  can  arise  if  the 
motor's stall current is less than the current trip setting (see TRIP SETTING). If the motor current is 
greater than 0.5A when no motion is detected, a stall fault is indicated. 

When one of the motor wires is disconnected, no motion will be detected, but the motor current will 
be zero. Therefore, if the motor current is less than 0.5A when no motion is detected, a no motion 
fault is indicated.  

If the feedback pot is mechanically disengaged, no motion will be detected, but the motor current 
will be the normal running current. Therefore a stall or a no motion fault may be indicated, depending 
on whether the running current is greater or less than 0.5A. 

 

Summary of Contents for 22018-DH

Page 1: ......

Page 2: ...ry switches fault relay contact or digital communications A wide range of data is accessible through a digital communications module providing additional control or information ADDITIONAL FEATURES 10...

Page 3: ...PART 22018 DH High Resolution Positioner Page 3 BOARD OUTLINE...

Page 4: ...it s size and mounting allows the DHC 400 to replace the DMC 100 series controllers in most applications with minimal rewiring The simple three button control MODE and allows the user to perform a com...

Page 5: ...otentiometer are connected to J1 as shown in the Block Diagram The feedback potentiometer wiper must be connected to pin 5 while one end is connected to pin 4 and the other end to pin 6 The Polarity D...

Page 6: ...ators will flash to indicate specific settings associated with the mode Each of the modes are described in more detail in the following sections If a 0 5V or 0 10V command signal is used the LOSS OF C...

Page 7: ...r closed positions are reached However if a feedback fault occurs see FAULT INDICATOR the motor will be turned on for a period of 15 minutes in the selected direction For this reason limit switches sh...

Page 8: ...manual operation of the actuator by using the adjust buttons and without affecting any other settings within the DHC 400 When the button is pressed the MOTOR 1 J1 4 output is connected to BAT POS J2 1...

Page 9: ...The adjust buttons are used to set the actuator to a desired position Whenever the actuator position falls between the defined closed position and the Aux Close position the Aux Close Output indicator...

Page 10: ...s the selected default setting by flashing the Open function indicator for the open default position or it will flash the Close function indicator for the closed default position When neither indicato...

Page 11: ...sed when operating the motor under a fault condition The OVERRIDE mode can also operate the motor when a fault condition exists see OVERRIDE MODE for details Note that the indicators may not indicate...

Page 12: ...disabled The command signal cannot clear this condition only manual operation or a mechanical override can clear the fault Alternatively the DHC 400 can be powered off and then on to temporarily clea...

Page 13: ...d The fault can be cleared in the same manner as previously described for a Double Stall Feedback Alarm A fault condition is detected whenever the feedback signal is out of range that is less than 5 o...

Page 14: ...lows the use of a more moderate battery power supply and smaller gauge wires for a given length see WIRE TABLE The trip setting essentially performs the same function as commonly used torque switches...

Page 15: ...turn actuator the return spring can generate high electrical energies while back driving the motor that can damage the DHC 400 motor outputs In this application the motor must be disconnected usually...

Page 16: ...VDC input 10 5V 0 10 VDC 2 10 VDC input 21mA 4 20mA input A FEEDBACK SIGNAL INPUT Input Voltage 0 to 2 5 VDC External Feedback Potentiometer 1K ohm COMMAND POTENTIOMETER POWER OUTPUT J2 6 5V OUT 5mA...

Page 17: ...PART 22018 DH High Resolution Positioner Page 17 WIRING DIAGRAMS Output Configurations...

Page 18: ...PART 22018 DH High Resolution Positioner Page 18 WIRING DIAGRAMS Input Configurations...

Page 19: ...PART 22018 DH High Resolution Positioner Page 19 WIRING DIAGRAMS Special Applications...

Page 20: ...PART 22018 DH High Resolution Positioner Page 20 WIRING DIAGRAMS Special Applications...

Page 21: ...voltage drop of 1VDC with 20 of the locked rotor current and assumes that the full load running current is less than that All signal wires on the DHC 400 should be connected with wire sizes ranging f...

Page 22: ...____________________________ _________________________________________________________________ _________________________________________________________________ _______________________________________...

Page 23: ...____________________________ _________________________________________________________________ _________________________________________________________________ _______________________________________...

Page 24: ...24 Contact Information Debbie Voges dvoges indelac com 859 727 7890 ext 100 Matt Robinson mrobinson indelac com 859 727 7890 ext 109 Talbot Caywood tcaywood indelac com 859 727 7890 ext 110 For News U...

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