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Hercules Hoists Limited ©2020

Note :- Due to continuous development and improvement specification listed above may be changed without notice

Hercules Hoists Limited ©2020

Note :- Due to continuous development and improvement specification listed above may be changed without notice

Indef HC + CHAIN ELECTRIC HOIST

2.3  Safety-conscious operation

2.4  Organisational safety precautions

2.5  General regulations

Our chain hoists are constructed according  to  the  state of  the art  and equipped  

with an overload cut-off to prevent overloads. In spite of this dangers may arise due 

to incorrect use or use for an unintended purpose.
•  Read the operating instructions before starting to work with the chain hoist.
•  Observe the Duties of crane operator.
•  Always work in a safety-conscious manner and avoid risks.
  Before starting work find out where the EMERGENCY STOP facility is (usually in the 

control pendant - optional feature.)

•  Do not use the emergency  limit  (final  limit  switch  for  highest  and  lowest  hook  

position)  as an operational limit.

•  Report damage and defects to the chain hoist to the person responsible 

immediately. Do not use the chain hoist until the damage has been repaired.

•  Do not remove information plates from the chain hoist. Replace illegible or 

damaged plates.

•  Only direct persons to  operate  the  hoist  if  they  have  been  trained  or  

instructed in its use. Observe the legal minimum age!

•   At regular intervals, check that work is being carried out in a safety-conscious 

manner.

•  Observe the intervals specified for periodic  tests. File  the  test reports  in the  test  

log book.

•  Store the operating instructions within easy reach where the chain hoist is 

operated.

•  Safety regulations and accident prevention regulations.
•  National regulations.
•  Regulations listed in the EC declaration of conformity.

Hercules Hoists Limited ©2020

Note :- Due to continuous development and improvement specification listed above may be changed without notice

Indef HC + CHAIN ELECTRIC HOIST

Installation, commissioning, maintenance and repairs may only be carried out by 

skilled personnel.
•  Use only original spare parts for repairs, otherwise the guarantee will expire.
•  Do not carry out any alterations or modifications.
•  Additional fitments must not prejudice safety.

If the chain hoist is constantly operated outside and exposed to the elements, we 

recommend fitting a small roof or at least “parking” the chain hoist under a roof.

The guarantee expires if these operating instructions are not observed for installation, 

operation, inspection and maintenance.

2.6  Installation, commissioning, maintenance and repairs

2.7 Guarantee

2.8  Periodic tests

2.9  After Sales Service

3.0  Getting to know the chain hoist

Hoists and cranes must be tested by a qualified person at least once  a  year.  The 

results of the test must be recorded and filed in the test log book.

The remaining service life of the hoist according to FEM 9.755  is  also  established 

during this test. All tests must be initiated by the operator.

With the purchase of this chain hoist you have decided on a high-quality piece of lifting 

equipment. Our after sales service will give you  advice  on  its  correct use.  In  order  

to  preserve  the  safety and constant availability of your chain hoist we recommend 

concluding a maintenance contract according to which we undertake the recurrent tests 

for you.

Repairs will be carried out quickly and economically by our trained personnel

The chain hoist indef-HC+ is compact in its construction. It is suitable for a great variety of 

applications. The chain hoists  HC2+, HC3+, HC4+, HC5+ and HC6+ are practically identical 

as regards construction and method of functioning. They differ only with regard to the 

permissible lifting capacities.

HC2+ / HC3+

Summary of Contents for HC+

Page 1: ...ATING MAINTENANCE INSTRUCTION MANUAL WITH SPARE PART LIST Guarantee will be void if not used as instructed in this manual w w w i n d e f c o m ALL PURPOSE CHAIN ELECTRIC HOIST HC Capacity 250 Kg to 5...

Page 2: ...ef HC CHAIN ELECTRIC HOIST 1 Important Information and Warning 4 2 Commissioning Preventive Check List 10 3 Getting to know the Chain Hoist 15 4 Installing the Chain Hoist 18 5 Commissioning and Opera...

Page 3: ...roduct Code and Serial Number on the front cover of this manual for identification and future reference to avoid referring to the wrong manual for information or instructions on installation operation...

Page 4: ...provide reimbursement for maintenance and visit charges for items such as brake adjustments lubrication oil changes or any other item or activity deemed solely by HHL to be maintenance related HHL wil...

Page 5: ...d in wire rope hoist If any user puts the rope hoist to such an application the rope guide ring will not allow to perform the lifting The rope guide ring will break if the fleet angle is more than 5 D...

Page 6: ...e Hercules Hoists Limited 2020 Note Due to continuous development and improvement specification listed above may be changed without notice Indef HC CHAIN ELECTRIC HOIST COMMISSIONING CHECKLIST CEH 1 I...

Page 7: ...to continuous development and improvement specification listed above may be changed without notice Indef HC CHAIN ELECTRIC HOIST Safety at work This symbol marks all information on safety at work whe...

Page 8: ...ted in the EC declaration of conformity Hercules Hoists Limited 2020 Note Due to continuous development and improvement specification listed above may be changed without notice Indef HC CHAIN ELECTRIC...

Page 9: ...specification listed above may be changed without notice Indef HC CHAIN ELECTRIC HOIST Figure 1 Hercules Hoists Limited 2020 Note Due to continuous development and improvement specification listed ab...

Page 10: ...e middle hole in the suspension bracket Be aware that the support dimension and material are in congruence with the load and the supports distance Hercules Hoists Limited 2020 Note Due to continuous d...

Page 11: ...missioning and Operating chain hoist Hercules Hoists Limited 2020 Note Due to continuous development and improvement specification listed above may be changed without notice Indef HC CHAIN ELECTRIC HO...

Page 12: ...slow motions are activated in cases of 2 speed hoist optional 2nd step Fast motions are activated by 2nd step for 2 speed hoist optional Emergency stop Optional feature Press EMERGENCY STOP button Th...

Page 13: ...CHAIN ELECTRIC HOIST Check load hook suspension bracket If deformation or cracks are visible replace load hook or suspension eye immediately Check slipping clutch Attach nominal load and lift approx...

Page 14: ...ake clearance The brake clearance i e the distance between the two cores of the electromagnet and of the mobile anchor should be 0 1 0 3 mm wide Check periodically the clearance because the wear and t...

Page 15: ...les service Chain drive elements not lubricated Lubricate chain drive elements Grease level should be of 0 2 mm Hercules Hoists Limited 2020 Note Due to continuous development and improvement specific...

Page 16: ...ible rotation Reference standards are IEC 34 6 7 2 Bearings Motors are equipped with ball bearings both at driving end 1 and non driving 2 end 7 3 Lubrication Motor bearings have life time lubrication...

Page 17: ...m HC4 80 gm HC5 80 gm HC6 80 gm Chain as required Any medium viscosity oil hoist d p 11p b weight capacity test load minimum mm mm mm mm kg m kg kN breaking load kN HC2 6 18 198 20 2 0 80 700 28 45 HC...

Page 18: ...DP0500160000 DP0800200000 12 Ball Bearing 3 BBR060010000 BBR060020000 BBR062020000 13 External Circlip 3 EXCRA0200000 EXCRA0250000 EXCRA0250000 14 Internal Circlip 4 INCRB0420000 INCRB0520000 INCRB05...

Page 19: ...ASFM05012000 ASFM05012000 73 Hex Bolt 4 UECM193046A UGCM193046A UHCM193046A 80 Motor Single Speed 1 XMRB169000COL XMRB171000COL XMRB167000COL 80 Motor Double Speed 1 XMRB153000COL XMRB172000COL XMRB1...

Page 20: ...53030A UHCM653130A 481 Chain collector 8 UECM213481A UECM213481A URCM213481A Figure 15 Hoist View HC5 HC6 Part Description Qty No HC5 HC6 45 Suspension Plate 2 UHDU653045A 73 Chain End Suspension 1 UQ...

Page 21: ...asher 2 UFBL183037A UGBL183037A UHBL183037A 56 Snap Ring 1 SR0450000000 SR0500000000 SR0650000000 57 Sleeve 1 UFBL653035A UGBL873035A UHBL653035A 58 Lower Block Pin 1 UFBL203038B UGBL203038A UHBL20303...

Page 22: ...Flat Spring Washer 2 FLSPWBO60000 FLSPWBO60000 1301 Dowel Spring Pin 1 DSP050050000 DSP060075000 1501 Counter Sunk Screw 2 KSFMO8020000 KSFMO8020000 Figure 19 Hercules Hoists Limited 2020 Note Due to...

Page 23: ...ntinuous development and improvement specification listed above may be changed without notice Indef HC CHAIN ELECTRIC HOIST GEARED ROTARY LIMIT SWITCH HOIST HC2 HC3 HC4 HC5 HC6 MODEL Ht of Lift Geared...

Page 24: ...ification listed above may be changed without notice Indef HC CHAIN ELECTRIC HOIST GEARED TROLLEY HC2 HC3 HC4 HC5 Figure 22 Hercules Hoists Limited 2020 Note Due to continuous development and improvem...

Page 25: ...fication listed above may be changed without notice Indef HC CHAIN ELECTRIC HOIST ELECTRIC TROLLEY HC2 HC3 HC4 HC5 Figure 23 Hercules Hoists Limited 2020 Note Due to continuous development and improve...

Page 26: ...ecification listed above may be changed without notice Indef HC CHAIN ELECTRIC HOIST Hercules Hoists Limited 2020 Note Due to continuous development and improvement specification listed above may be c...

Page 27: ...provement specification listed above may be changed without notice Indef HC CHAIN ELECTRIC HOIST Hercules Hoists Limited 2020 Note Due to continuous development and improvement specification listed ab...

Page 28: ...Hoists Limited 2020 Note Due to continuous development and improvement specification listed above may be changed without notice Indef HC CHAIN ELECTRIC HOIST ELECTRICAL SPARE PARTS FOR HC4 SINGLE SPEE...

Page 29: ...Stop Turn to Release Hoist Low Single Speed 1 Item Code Description Qty XCPP004000A M S Enclosure including base plate suitable for HC4 HC5 HC6 1 XCTP0010AVA Control Transformer Primary 415VAC Second...

Page 30: ...CAL SPARE PARTS FOR HC4 DOUBLE SPEED WITH ET Item Code Description Qty XCPP701000A M S Enclosure including base plate suitable for HC4 HC5 HC6 1 XCTP0010AVA Control Transformer Primary 415VAC Secondar...

Page 31: ...neider Make Reversing Contactor 9A 24VAC Cat No LC2K0901 B7 1 XLSP0090SLZ Indef Make Limit Switch in Oil Tight Housing Normal Roller Lever 1NO 1NC Normal Action Rating 10A 500VAC 2 XPBP0116HHL Indef M...

Page 32: ...ed Number Make Qty Drawing of Ways Number Without Master Contractor Single Speed 4 Taiwan 1 XPBE01200TT Double Speed 4 IEC 1 XPBP0720IEC With Master Contractor Single Speed 5 IEC 1 XPBP0690IEC Double...

Page 33: ...gauge 3 Key for manual rotation 4 Cap locking screw 5 Brake protection cap 6 Three phase electromagnet or D C monophase 7 Magnet locking nut 8 Adjustment nuts 9 Brake spring 10 Guide stud bolt 11 Mob...

Page 34: ...hanged without notice Indef HC CHAIN ELECTRIC HOIST Item HC 2 DS HC 3 DS HC 4 DS HC 5 DS HC 6 DS with VFD with VFD with VFD with VFD with VFD Motor KW 0 55KW 0 90KW 1 84KW 3 50KW 4 50KW Motor 1 7A 2 5...

Page 35: ...ost F09 F09 was too large if the motor is notgoing to stall F37 0 1 3 or 4 The acceleration deceleration i Increase the acceleration deceleration time was too short time F07 F08 E10 E11 and H54 ii Ena...

Page 36: ...were not tight enough Hercules Hoists Limited 2020 Note Due to continuous development and improvement specification listed above may be changed without notice Indef HC CHAIN ELECTRIC HOIST ALARM CODE...

Page 37: ...me F07 F08 E10 E11 and H54 The characteristics of electronic i Reconsider the data of function thermal did not match those codes P99 F10 and F12 ii Use of the motor overload an external thermal relay...

Page 38: ...Stop Hoist Low Double Speed 1 00 XADS0110FJI Fuji Make 2 2KW 3 Phase AC Drive Cat No FRN0007C2S 4A 1 00 Hercules Hoists Limited 2020 Note Due to continuous development and improvement specification l...

Page 39: ...LC1K0601 B7 1 00 XACP0250TMA Schneider Make Reversing Contactor 9A 24VAC Cat No LC2K0901 B7 1 00 XPBP0116HHL Indef Make 5 Way Pendant Emergency Stop With 2 NC Turn to Release Hoist Low Double Speed R...

Page 40: ...Indef HC CHAIN ELECTRIC HOIST Hercules Hoists Limited 2020 Note Due to continuous development and improvement specification listed above may be changed without notice 78...

Page 41: ...TIFIED BY HHL AUTHORISED PERSONNEL PLEASE CALL 020 68115000 TO REQUEST CERTIFICATION OR DOWNLOAD genulne Indef APP TO REGISTER YOUR HOISTS CERTIFICATION REQUEST Please ask for a copy of our on line ce...

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