Indef HC+ Instruction Manual Download

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OPERATING & MAINTENANCE

INSTRUCTION MANUAL

WITH SPARE PART LIST

(Guarantee will be void if not used as instructed in this manual)

w w w . i n d e f . c o m

ALL PURPOSE CHAIN

ELECTRIC HOIST

HC+

Capacity - 250 Kg to 5000 Kg

Summary of Contents for HC+

Page 1: ...ATING MAINTENANCE INSTRUCTION MANUAL WITH SPARE PART LIST Guarantee will be void if not used as instructed in this manual w w w i n d e f c o m ALL PURPOSE CHAIN ELECTRIC HOIST HC Capacity 250 Kg to 5...

Page 2: ...ef HC CHAIN ELECTRIC HOIST 1 Important Information and Warning 4 2 Commissioning Preventive Check List 10 3 Getting to know the Chain Hoist 15 4 Installing the Chain Hoist 18 5 Commissioning and Opera...

Page 3: ...roduct Code and Serial Number on the front cover of this manual for identification and future reference to avoid referring to the wrong manual for information or instructions on installation operation...

Page 4: ...provide reimbursement for maintenance and visit charges for items such as brake adjustments lubrication oil changes or any other item or activity deemed solely by HHL to be maintenance related HHL wil...

Page 5: ...d in wire rope hoist If any user puts the rope hoist to such an application the rope guide ring will not allow to perform the lifting The rope guide ring will break if the fleet angle is more than 5 D...

Page 6: ...e Hercules Hoists Limited 2020 Note Due to continuous development and improvement specification listed above may be changed without notice Indef HC CHAIN ELECTRIC HOIST COMMISSIONING CHECKLIST CEH 1 I...

Page 7: ...to continuous development and improvement specification listed above may be changed without notice Indef HC CHAIN ELECTRIC HOIST Safety at work This symbol marks all information on safety at work whe...

Page 8: ...ted in the EC declaration of conformity Hercules Hoists Limited 2020 Note Due to continuous development and improvement specification listed above may be changed without notice Indef HC CHAIN ELECTRIC...

Page 9: ...specification listed above may be changed without notice Indef HC CHAIN ELECTRIC HOIST Figure 1 Hercules Hoists Limited 2020 Note Due to continuous development and improvement specification listed ab...

Page 10: ...e middle hole in the suspension bracket Be aware that the support dimension and material are in congruence with the load and the supports distance Hercules Hoists Limited 2020 Note Due to continuous d...

Page 11: ...missioning and Operating chain hoist Hercules Hoists Limited 2020 Note Due to continuous development and improvement specification listed above may be changed without notice Indef HC CHAIN ELECTRIC HO...

Page 12: ...slow motions are activated in cases of 2 speed hoist optional 2nd step Fast motions are activated by 2nd step for 2 speed hoist optional Emergency stop Optional feature Press EMERGENCY STOP button Th...

Page 13: ...CHAIN ELECTRIC HOIST Check load hook suspension bracket If deformation or cracks are visible replace load hook or suspension eye immediately Check slipping clutch Attach nominal load and lift approx...

Page 14: ...ake clearance The brake clearance i e the distance between the two cores of the electromagnet and of the mobile anchor should be 0 1 0 3 mm wide Check periodically the clearance because the wear and t...

Page 15: ...les service Chain drive elements not lubricated Lubricate chain drive elements Grease level should be of 0 2 mm Hercules Hoists Limited 2020 Note Due to continuous development and improvement specific...

Page 16: ...ible rotation Reference standards are IEC 34 6 7 2 Bearings Motors are equipped with ball bearings both at driving end 1 and non driving 2 end 7 3 Lubrication Motor bearings have life time lubrication...

Page 17: ...m HC4 80 gm HC5 80 gm HC6 80 gm Chain as required Any medium viscosity oil hoist d p 11p b weight capacity test load minimum mm mm mm mm kg m kg kN breaking load kN HC2 6 18 198 20 2 0 80 700 28 45 HC...

Page 18: ...DP0500160000 DP0800200000 12 Ball Bearing 3 BBR060010000 BBR060020000 BBR062020000 13 External Circlip 3 EXCRA0200000 EXCRA0250000 EXCRA0250000 14 Internal Circlip 4 INCRB0420000 INCRB0520000 INCRB05...

Page 19: ...ASFM05012000 ASFM05012000 73 Hex Bolt 4 UECM193046A UGCM193046A UHCM193046A 80 Motor Single Speed 1 XMRB169000COL XMRB171000COL XMRB167000COL 80 Motor Double Speed 1 XMRB153000COL XMRB172000COL XMRB1...

Page 20: ...53030A UHCM653130A 481 Chain collector 8 UECM213481A UECM213481A URCM213481A Figure 15 Hoist View HC5 HC6 Part Description Qty No HC5 HC6 45 Suspension Plate 2 UHDU653045A 73 Chain End Suspension 1 UQ...

Page 21: ...asher 2 UFBL183037A UGBL183037A UHBL183037A 56 Snap Ring 1 SR0450000000 SR0500000000 SR0650000000 57 Sleeve 1 UFBL653035A UGBL873035A UHBL653035A 58 Lower Block Pin 1 UFBL203038B UGBL203038A UHBL20303...

Page 22: ...Flat Spring Washer 2 FLSPWBO60000 FLSPWBO60000 1301 Dowel Spring Pin 1 DSP050050000 DSP060075000 1501 Counter Sunk Screw 2 KSFMO8020000 KSFMO8020000 Figure 19 Hercules Hoists Limited 2020 Note Due to...

Page 23: ...ntinuous development and improvement specification listed above may be changed without notice Indef HC CHAIN ELECTRIC HOIST GEARED ROTARY LIMIT SWITCH HOIST HC2 HC3 HC4 HC5 HC6 MODEL Ht of Lift Geared...

Page 24: ...ification listed above may be changed without notice Indef HC CHAIN ELECTRIC HOIST GEARED TROLLEY HC2 HC3 HC4 HC5 Figure 22 Hercules Hoists Limited 2020 Note Due to continuous development and improvem...

Page 25: ...fication listed above may be changed without notice Indef HC CHAIN ELECTRIC HOIST ELECTRIC TROLLEY HC2 HC3 HC4 HC5 Figure 23 Hercules Hoists Limited 2020 Note Due to continuous development and improve...

Page 26: ...ecification listed above may be changed without notice Indef HC CHAIN ELECTRIC HOIST Hercules Hoists Limited 2020 Note Due to continuous development and improvement specification listed above may be c...

Page 27: ...provement specification listed above may be changed without notice Indef HC CHAIN ELECTRIC HOIST Hercules Hoists Limited 2020 Note Due to continuous development and improvement specification listed ab...

Page 28: ...Hoists Limited 2020 Note Due to continuous development and improvement specification listed above may be changed without notice Indef HC CHAIN ELECTRIC HOIST ELECTRICAL SPARE PARTS FOR HC4 SINGLE SPEE...

Page 29: ...Stop Turn to Release Hoist Low Single Speed 1 Item Code Description Qty XCPP004000A M S Enclosure including base plate suitable for HC4 HC5 HC6 1 XCTP0010AVA Control Transformer Primary 415VAC Second...

Page 30: ...CAL SPARE PARTS FOR HC4 DOUBLE SPEED WITH ET Item Code Description Qty XCPP701000A M S Enclosure including base plate suitable for HC4 HC5 HC6 1 XCTP0010AVA Control Transformer Primary 415VAC Secondar...

Page 31: ...neider Make Reversing Contactor 9A 24VAC Cat No LC2K0901 B7 1 XLSP0090SLZ Indef Make Limit Switch in Oil Tight Housing Normal Roller Lever 1NO 1NC Normal Action Rating 10A 500VAC 2 XPBP0116HHL Indef M...

Page 32: ...ed Number Make Qty Drawing of Ways Number Without Master Contractor Single Speed 4 Taiwan 1 XPBE01200TT Double Speed 4 IEC 1 XPBP0720IEC With Master Contractor Single Speed 5 IEC 1 XPBP0690IEC Double...

Page 33: ...gauge 3 Key for manual rotation 4 Cap locking screw 5 Brake protection cap 6 Three phase electromagnet or D C monophase 7 Magnet locking nut 8 Adjustment nuts 9 Brake spring 10 Guide stud bolt 11 Mob...

Page 34: ...hanged without notice Indef HC CHAIN ELECTRIC HOIST Item HC 2 DS HC 3 DS HC 4 DS HC 5 DS HC 6 DS with VFD with VFD with VFD with VFD with VFD Motor KW 0 55KW 0 90KW 1 84KW 3 50KW 4 50KW Motor 1 7A 2 5...

Page 35: ...ost F09 F09 was too large if the motor is notgoing to stall F37 0 1 3 or 4 The acceleration deceleration i Increase the acceleration deceleration time was too short time F07 F08 E10 E11 and H54 ii Ena...

Page 36: ...were not tight enough Hercules Hoists Limited 2020 Note Due to continuous development and improvement specification listed above may be changed without notice Indef HC CHAIN ELECTRIC HOIST ALARM CODE...

Page 37: ...me F07 F08 E10 E11 and H54 The characteristics of electronic i Reconsider the data of function thermal did not match those codes P99 F10 and F12 ii Use of the motor overload an external thermal relay...

Page 38: ...Stop Hoist Low Double Speed 1 00 XADS0110FJI Fuji Make 2 2KW 3 Phase AC Drive Cat No FRN0007C2S 4A 1 00 Hercules Hoists Limited 2020 Note Due to continuous development and improvement specification l...

Page 39: ...LC1K0601 B7 1 00 XACP0250TMA Schneider Make Reversing Contactor 9A 24VAC Cat No LC2K0901 B7 1 00 XPBP0116HHL Indef Make 5 Way Pendant Emergency Stop With 2 NC Turn to Release Hoist Low Double Speed R...

Page 40: ...Indef HC CHAIN ELECTRIC HOIST Hercules Hoists Limited 2020 Note Due to continuous development and improvement specification listed above may be changed without notice 78...

Page 41: ...TIFIED BY HHL AUTHORISED PERSONNEL PLEASE CALL 020 68115000 TO REQUEST CERTIFICATION OR DOWNLOAD genulne Indef APP TO REGISTER YOUR HOISTS CERTIFICATION REQUEST Please ask for a copy of our on line ce...

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