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Summary of Contents for IB-RSC1201

Page 1: ......

Page 2: ...wNw lnbrotech com IOPERATING INSTRUCTIONS For ModeIIB RSCI501...

Page 3: ...INSTRUCTIONS Automatic Embroidery Machine for model IB RSC1201 Please read all of these instructioI1s carefully before you operate your machine Save this iI1structioI1 for future reference inbro l tC...

Page 4: ...e tension 17 j 1 Upper threading 17 4 2 Adj Jsting the upper thread tens ion 20 5 Lower threading and How to assemble the tension 21 5 Ilanging a lower thread 21 6 Selecting a thread and a needle 22 6...

Page 5: ...tension 44 9 9 Adjusting the take up lever position 47 9 10 Setting up the position of thread sensor 48 9 11 Pueumatk system f aeh name and layout v 0 10 Trouble and repairing 53 10 1 The start and op...

Page 6: ...ve these instructions within striking distance to provide for the future necessary case Do not operate or treat this machine with any method or form in accordance with not specified contents and or pr...

Page 7: ...motor Allow to coo it down before servicing A WARNING Turn off the main power before service Fire or death may be caused by high voltage electric shock Don t open the cover except for service rna ass...

Page 8: ...CAUTION This mark means dangerous consequences wiH arise with the possibility of death or serious injury to the user if the embroidery machine is handled incorrectly A DANGER This mark means dangerol...

Page 9: ...1 3 Stickers Position...

Page 10: ...1 4 EACH PART NAME I Iain Power Switch Operation Box l ody z TaLle encoder VJjper 8...

Page 11: ...SC co th n r b l p on l W1teh he in tial pret lh is j e l tn do ch ng box tt th per thtTll J knglh Q Ihp lin Swp w rkirtg Dr srt During s lkh if tn 8 tn rt is nFP m I lnr do m l moW 1 Iwn bu 11 1 frM...

Page 12: ...rrymg e mac ne y powe ftlhen carrying the machine by human power make sure to wear the safety shoes and seize the light and left sides of the machine 1 w R iiNG 2 2 Using a forklift When carrying the...

Page 13: ...o the ground The grounding resistance must be 100 ohms II or less WARNING Check the input power of the location ior installing the machine When installing the machine do not change arbitrarily the inp...

Page 14: ...me it may cause discoloration and transformation of the machine Install the machine at the appropriate place away from direct rays of light To reduce noise of operation complete the interior work of t...

Page 15: ...CONNECTION Size 8x5 APPROX 1M NOTICE PlIt the marked A in deeply then meet the pressure of air with 1 4 4 5 Bar If air leaks due to not complete insert Compressor may be overheated or abnormal working...

Page 16: ...on the unleveled place it may cause transfonnation of the machine and misplacement of the needle bar Adjust the level of the machine s front back and left right sides by using a precision level with...

Page 17: ...nd the right left sides with the level adjusting bolt by using the precision leveL adjusting nut _ _ _ 4 After finish adjustment of the c machine fix them with an castor adjusting nut of the _Le t dju...

Page 18: ...tor the square tubular frame Small for the round tubular frame size 09 12 15 18 2 Insert the pin being fixed on the frame connecting plate into the frame connecling hole 3 Fix them th the fixing bolts...

Page 19: ...Do not sit or lean on the table when threading This may cause transformation of the table In case hat it is necessary to lean on the table support the machine by using adequate materials 4 1 upper thr...

Page 20: ...d 81 lon Atljsstill i be 1 L Pass through tt ea insiG the hose wilh Thread connector D TIlRllADlNG TO TIlEUPPER THllF AD SUPPLY UNIT UPPER THRSA t SliPPLY EAR 1SS Jrough tlireuci guiae ijs c oc wise C...

Page 21: ...l lY dSYlrs mee mg he upper tiweaci cuning line o cover ironL n T i tha Ipper lhread is cuL il1 long wht lt pper nn lIj 5 JPply em be supplied over one CAUTiON 11 case thill upper thrad IS cut 111 loe...

Page 22: ...usting set vVhen turning it clockwise tension will increase and when turning it counterclockwise tension will decrease The thread tension Clcijusting is in important factor to influence OJ embroidery...

Page 23: ...tUf S do kwise by ulEng in WARNING the thread from the tnread gUide lise the lovier thread of cotton thread RO 120 basically L i O CAFTlON Bobbin turnning direction 5 2 Adjusting the lower thread tens...

Page 24: ...ZE 11 DBxK5 SUK NM 65 SIZE 9 DBxK5 SUK 4 Normal GROZ BECKERT NM 75 11 DBxK5 RG Chrome Golden thread NM 65 9 DBxK5 RG Chrome NM 75 11 DBxK5 SAKI RG CGEBEDUR Normal Thread 2 The function of the needles...

Page 25: ...e to safety instructions 2 If you try to insert a needle turning the face of the needle groove towards the front side of a user and then stick the edge of the needle handle in the edge of the hole in...

Page 26: ...lower dead point and rotary hook After close air make main cylinder work manually up to the highest upper point then make sure that the position of needle and threading hook are the same like Fig C L...

Page 27: ...main cylinder up to the highest upper dead point simultaneously check out the posirion of both hook and needle Fig CD and then tighten the screw Unscrew Fig D screw and screw in the position that bar...

Page 28: ...m is propeL If the space between the needle and ill he hook point is out of the range WARNING the thread will not catch and breakage may c ause 7 2 The type of thread loop made by the needle movement...

Page 29: ...appointed part of the machine periodically 2 If you don t check out the machine periodically mechanical error and reduction of life span of the machine will orcur Vhen you check out the machine you sh...

Page 30: ...ower before cleaning the machice tJAt GE i n _c1_e_a_n_in_g_p_e_ri_o_d_ every day After removing the needleplate clean up rnO e me fixed Mee around the movable mes and fixed mes around themovable mes...

Page 31: ...ce we ek 1 Excessive oil S IPP Y ay G USe t e polJurion of he ill thread cl tid the enlbfOidcry matenal Al r ON If y y supply Dil e xcess vely h the took the cutting defachmenr ill er or ane the threa...

Page 32: ...8 4 Supply of Grease r You should turn of the power before supply the grease D NGER Hook shaft gear and Low shaft gear once three months f Ann take up IE vGr driving once I three months crun 30...

Page 33: ...How to empty trimmings bin There are two trimmings bins A and B lin ad single needle machine Check out the trimmings bins sometimes and empty them if they are filled vith trimll1ings I I a I i I II I...

Page 34: ...nical and electrical safety instructions 2 You should turn off the power before checkup the machine and position the main shaft handle at 100 3 If you have any question about some parts that may have...

Page 35: ...he each setting screw of the hook positioned each point with turning the main shaft handle at 20 140 260 by hand 3 Position the main shaft pulley at 200 o by turning it and adjust it as shown in the i...

Page 36: ...usting the upper dead point of needle and hook point 1 Pull down the main cylinder 2 Make the main handle turn to place 200 degree 3 Fix the needle bar holder after adjust like Fig A How to adjust hoo...

Page 37: ...ad point pressing needle bar then fix and tighten 1 If the stopper of upper dead point is excessive high can move up and down main bushing also if the stopper of uppder dead point is excessive low it...

Page 38: ...iven leveL 5 Detach Fig 5 e ring 6 Detach Sensor Cable 7 Unscrew the fixed screw of head 8 Put aside to tbe left with Head 9 Unscrew Fig 9 screw to Unscrew the fixed screw of reciprocating axis 1 L Pu...

Page 39: ...WORK PROCESS WHEN REPLACE RECIPROCATOR...

Page 40: ...tate of the needle and the upper thread is stable In addition if you try to pull out the needle from the embroidery material at the same time the presser foot should have pressed the embroidery materi...

Page 41: ...machine was adjusted like the above adjust the encoder position in accordance with the following procedures 1 Turn off the poweL 2 Detach the Arm Side Cover and spool stand and separate the encoder co...

Page 42: ...rew and spool stand bemg de13ched I I m l in Sh lit i E Q j i In ndjus me t alw ays keep up the l4 1in shaft hAndle josition at 100 ill Vhen adjust the encoder fix1tlg sc rev S do not put the ncoder i...

Page 43: ...ccordance with the following procedures l Unscrew the two cam fixing screws and position the main shaft pulley at 295 2 Insert the roller in the mes cam by lifting up the roller by hand and fix the me...

Page 44: ...t it by moving the illes driving lever U as shown in the the right position of the movable m es illnstration mes d iving ieverCc U1es lever shaft brac tet 4 After adjusting the position of the movable...

Page 45: ...when the machine starts to operate the thread may come out from the needle because the upper thread is no tied 1 Adjust the entry volume of the picker hy using the adjnsting screw to make reach the bo...

Page 46: ...Therefore please adjust the tension as follows Q Detach the handle pulley and belt cover CZJ Unscrew the main motor bracket fixing nut and adjust the belt tension with moving the main motor bracket LI...

Page 47: ...sion as follows CD Detach the X cover ill When detaching the X cover be aware of X motor wiring CAUTION 2JUnscrew the X driven timing pulley shaft fixing nut and adjust the tension by using the tensio...

Page 48: ...of the pulley bearing and belt may gel shorten or the width of the embroidery may get narrow or widen Therefore adjus the tension as CDDetach the base cover 0Move the Y moving connectlng bracket to o...

Page 49: ...le at 290 2 Check out the exact position of both take up hook set and thread guide bar while slowly lifting the main cylinder np 3 If the position of take up lever is wrong loosen the screw in the tak...

Page 50: ...st the angle of Tension Plate MfJi 1_Y S l lm_ I319C _ti J3 211 r r J c l I LW I i Ii Tensjg late I J 1 i 1 IJ Iill I Ten l S r i JenslOn Stopperfi illh nut r_ I l Un crewTensio Stopper fixing nut Adj...

Page 51: ...forward the tension plate by hand to know whether the sensing bar touches any surface inside the thread sensors or not If it touches the sensor move up the sensor and fix it again Releasing position o...

Page 52: ...trol Valve UT Guide Cylinder ComprCS E d AIr Prepariltion Set 9 11 Pneumatic system each name and layout 1 Each name hread tt ng Cylinder Color ChBJlge Bled Thread Fit Hook BAse Valve Regulator Soleno...

Page 53: ...Air I3lock Set Y it ___ 2 Layout I Color Change Block Y Fitting L Fitting...

Page 54: ...3 LaYDut II VI iper CyHnder UT Guion Cylinder MV D Thn d Passage i f91 i I i I I I I L UT Maln Cylmde V2 Cl t n Block 1 1 MRI_ I LMF j Main Cylind r J Ii I ii I CF tto Thread CuLting Cylinder...

Page 55: ...supplier 1 The start and operation error Main motor belt First check up whether the belt is broken or not and refer to the section of adjusting belt tension of 9 8 1 Emergency switch OFF Check up Mai...

Page 56: ...ssage of shows up on the operation screen adjust the frame manually to move the design to the inside of the fixed limit Press the operating buttons in regular sequence of and adjust the frame by pushi...

Page 57: ...lace the encoder and when the message of shows UP refer to 9 5 Adjusting the Encoder Relaxation of til main driving belt First check up the belt tension and refer to the section of adjusting the main...

Page 58: ...liate If the tension spring and sensing plate have dirt or dust it may calise the upper thread sensor error so please periodically check the take up lever spring and sensing plate Cllt ck p thethr lil...

Page 59: ...he Upper Dead PointIRotary hook point Jjle qiliftarite between the jump solenoid and the needle bar reciprocator If the distance between the jump solenoid and the needle bar reciprocator is too close...

Page 60: ...manually and remove dirt if required The X Y Driving shaft and unfastened status of every kind of bolt y Check up the X Y driving shaft and unfastened status of every kind of bolt and if some bolt is...

Page 61: ...ase refer to the section of Application Upgrading the embroidery operating system of Operation Manual ijEAP Re I fogramming Insert a diskette into a driver and push the operating buttons in accordance...

Page 62: ...n passing by a thread please disappear the scar and supply oil You should periodicaily supply oil referring to 8 3 Oil Supply Checkup the needle plate If you find a scar at the needle plate hole posit...

Page 63: ...bottom of the thread guide take up lever take up lever spring please disappear the scar Bad embroidery design If a thread often breaks at the specific design position you should revise the part of the...

Page 64: ...up the sensor connector CN22 on the board The mes driving link movement up and down Referring to 9 6 Adjusting the Movable Mes Entry Angle and Position when manually move the mes driving link up and...

Page 65: ...es are correct or not If not adiust the position referring to the illustration of 9 6 Adjusting the Movable Mes Entry Angle and Position The assembling status of the movable mes and the fixing mes Whe...

Page 66: ...picker solenoid The upper thread tensiol Adjust the upper thread tension referring to 4 2 Adjusting the Upper Thread Tension Adjusting the remaining upper thread length on the operating screen Adjust...

Page 67: ...e part passing hy the thread if required TIlIil h fwer thread tension Adjust the lower thread tension referring to 5 2 Adjusting the Lower Thread Tension Checkup the hook Check up whether the hook esp...

Page 68: ...you can find a board Check up the connecting status of the upper thread catcher motor connector eN6 on the board If the motor is broken replace the motor Chf ckUp the connecting cable of sol valve of...

Page 69: ...COPYRIGHT All rights reserved It is strictly forbidden to reproduce any part of these instructions without the express written consent of Inbro Co Ltd 2002 Inbro co Ltd Note The contents in this instr...

Page 70: ...www lnbrotech com SAFETY OPERATING INSTRUCTIONS i...

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