Immergas Victrix Superior Series Instruction And Warning Book Download Page 4

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INDEX

USER

page

Immergas S.p.A. declines all liability due to printing or transcription errors, reserving the right to make any modifications to its technical and commercial

documents without forewarning.

INSTALLER

page

MAINTENANCE TECHNICIAN

page

1 Boiler installation ................................................5

1.1 Installation recommendations. .........................5

1.2 Main dimensions. ...............................................6

1.3 Anti-freeze protection. .......................................6

1.4 Connection unit

(supplied as standard with the boiler)..............7

1.5 Remote controls and

room chrono-thermostats (Optional). .............8

1.6 External temperature probe (Optional). ..........8

1.7 Immergas flue systems. ......................................9

1.8 Tables of Resistance Factors and

Equivalent Lengths. ............................................9

1.9 Outdoor installation in partially

protected area. ...................................................11

1.10 Horizontal concentric kit installation. ...........12

1.11 Vertical concentric kit installation. ................13

1.12 Separator kit installation. .................................14

1.13 Adapter kit installation C9. ............................15

1.14 Ducting of flues or technical slots. .................16

1.15 Configuration type B

open chamber and

forced draught for inside..................................16

1.16 Flue exhaust to flue/chimney. ..........................16

1.17 Flues, chimneys, chimney caps a nd

terminals. ...........................................................17

1.18 System filling. ....................................................17

1.19 Filling the condensate trap. .............................17

1.20 Gas system start-up. .........................................17

1.21 Boiler start up (ignition). .................................17

1.22 Circulation pump. .............................................18

1.23 Kits available on request. .................................19

1.24 Boiler components. ...........................................19

2 Instructions for use and Maintenance. ..........20

2.1 Cleaning and maintenance. .............................20

2.2 General warnings. .............................................20

2.3 Control panel. ....................................................20

2.4 Description of functioning states. ..................21

2.5 Using the boiler. ................................................22

2.6 Fault and anomaly signals. ...............................23

2.7 Boiler shutdown. ...............................................24

2.8 Restore heating system pressure. ....................24

2.9 Draining the system..........................................24

2.10 Anti-freeze protection. ....................................24

2.11 Case cleaning. ....................................................24

2.12 Decommissioning. ............................................24

2.13 Parameters and information menu. ...............25

3 Boiler commissioning (initial check) .............27

3.1 Hydraulic Diagram. ..........................................27

3.2 Wiring diagram. ................................................28

3.3 Troubleshooting. ...............................................28

3.4 Converting the boiler to other types of gas. ..29

3.5 Calibration of number of fan re vs. .................29

3.6 Adjustment of the air-gas ratio. ......................30

3.7 Checks following conversion to another type

of gas. ..................................................................30

3.8 Programming the P.C.B....................................31

3.9 "Chimney sweep function" (F2). .....................33

3.10 Pump anti-block function. ..............................33

3.11 three-way anti-block function (Optional). ....33

3.12 Radiators anti-freeze function. .......................33

3.13 P.C.B. periodical self-check. ............................33

3.14 Automatic vent function. .................................33

3.15 Solar panels coupling function (Optional). ...33

3.16 Yearly control and maintenance of the

appliance. ...........................................................33

3.17 Casing removal. .................................................34

3.18 Variable heat power. .........................................35

3.19 Combustion parameters. .................................35

3.20 Technical data. ...................................................36

3.21 Data plate key. ....................................................37

Summary of Contents for Victrix Superior Series

Page 1: ...VICTRIX Superior TOP 32 X E IE Instruction and warning book 1 036645ENG ...

Page 2: ......

Page 3: ...e and consulted carefully as all of the warnings provide important safety indications for installation use and maintenance stages This instruction booklet contains technical information on how installing Immergas boilers For other issues related to installation of boilers i e safety in work sites environment protection injury prevention comply with the laws in force and technical standards In comp...

Page 4: ...1 Boiler start up ignition 17 1 22 Circulation pump 18 1 23 Kits available on request 19 1 24 Boiler components 19 2 Instructions for use and Maintenance 20 2 1 Cleaning and maintenance 20 2 2 General warnings 20 2 3 Control panel 20 2 4 Description of functioning states 21 2 5 Using the boiler 22 2 6 Fault and anomaly signals 23 2 7 Boiler shutdown 24 2 8 Restore heating system pressure 24 2 9 Dr...

Page 5: ...e for any damage caused to the household appliances It is also advisable to not position furnishings furniture etc under the boiler for the above mentioned reasons In the event of malfunctions faults or incorrect operation turn the appliance off immediately and contact a qualified technician e g the Immergas Technical Assistance centre which has specifically trained staff and original spare parts ...

Page 6: ...iquid must be followed scrupulously regarding the percentage necessary with respect to the minimum temperature at which the system must be kept An aqueous solution must be made with potential pollution class of water 2 The materials used for the central heating circuit of Immergas boilers resist ethylene and propylene glycol based antifreeze liquids if the mixtures are prepared perfectly For life ...

Page 7: ...me scale apparatus is preserved for example limescale deposits from the slurry formation and other noxious deposits Waterconnectionsmustbemadeinarationalway using the couplings on the boiler template The boiler safety valve outlet must be connected to a draining funnel Otherwise the manufacturer declines any responsibility in case of flooding if the drain valve cuts in Important to preserve the du...

Page 8: ...he Super CAR must be used with its climate thermostat function disabled i e it must be set to On Off mode CARV2 Super CAR or On Off chrono thermostat electrical connection Optional The operations described below must be performed after having removed the voltage from the appliance The eventual On Off environment chrono thermostat must be connected to clamps 40 and 41 eliminating jumper X40 Fig 3 2...

Page 9: ... information allows calculations to be made to verify the possibility of setting up various flue configurations Positioning of the gaskets black for green range flue extraction systems Position the gasket correctly for bends and extensions Fig 1 8 gasket A with notches to use for bends gasket B without notches to use for extensions N B if component lubrication already carried out by the manufactur...

Page 10: ...take and Exhaust 16 3 m 2 5 Intake m 18 7 Exhaust m 4 9 m 7 7 Exhaust m 13 6 Concentric vertical intake exhaust terminal Ø60 100 Intake and Exhaust 9 m 1 4 Intake m 10 3 Exhaust m 2 7 m 4 3 Exhaust m 7 5 Pipe Ø80 1 m Intake 0 87 m 0 1 Intake m 1 0 Exhaust m 0 4 m 0 4 m 0 5 Exhaust 1 2 m 0 2 Exhaust m 1 0 Complete intake terminal Ø80 1 m Intake 3 m 0 5 Intake m 3 4 Exhaust m 0 9 m 1 4 Intake termin...

Page 11: ...ps Fit the male side smooth of the exhaust terminal into the the female side of the bend 90 Ø80 making sure that the relevant wall sealing plate is already fitted this will ensure the hold and joining of the elements making up the kit Max length of exhaust duct The flue pipe vertical or horizontal can be extended to a max length of 30 straight metres Coupling of extension pipes To install push fit...

Page 12: ...ted Horizontal intake exhaust kit Ø80 125 Kit assembly Fig 1 15 for the installation of kit Ø80 125 the flanged adapter kit must be used to be able to install the flue system Ø80 125 Install the flanged adapter 2 on the central hole of the boiler positioning the gasket 1 which does not require lubrication with the circular projections downwards in contact with the boiler flange and tightenusingthe...

Page 13: ...ake exhaust pipe 5 Fit the Ø60 100 3 concentric terminal pipe with the male end 5 smooth into the flange 2 up to the stop making sure that the wall sealing plate has been fitted 3 this will ensure sealing and joining of the elements making up the kit Extensions for vertical kit Ø60 100 Fig 1 18 The vertical kit with this configuration can be extended to a max straight vertical length of 14 4 m inc...

Page 14: ...flat flange present in the lateral hole with respect to the central one according to needs and replace it with the flange 3 positioning the gasket 2 already present in the boiler and tighten using the supplied self threading screws Fit the male end smooth to the bends 5 in the female end of the flanges 3 and 4 Fit the intake terminal 6 with the male section smooth in the female section of the bend...

Page 15: ... the removal of possible condensate forming in the exhaust pipe tilt the pipes towards the boiler with a min slope of 1 5 Assemble the lid A complete with adapter 1 and wall plugs 6 and assemble the flue to the ducting system N B only version Ø125 before assembling check that the positioning of the gaskets is correct In the case the components lubrication already carried out by the manufacturer is...

Page 16: ...flue technical slot The max possible length of the Ø60 flexible ducting vertical section is equal to 30 m This length is obtained considering the complete Ø80 exhaust terminal 1m of Ø80 pipe in exhaust two 90 Ø80 bends at boiler outlet 1 15 CONFIGURATION TYPE B23 OPEN CHAMBER AND FORCED DRAUGHT FOR INSIDE The appliance can be installed inside buildings in B23 mode in this eventuality all technical...

Page 17: ...nt the circulation pump by loosening the front cap and keeping the motor running Re tighten the cap after the operation 1 19 FILLING THE CONDENSATE TRAP On first lighting of the boiler combustion products may come out the condensate drain after a few minutes operation check that this no longer occurs This means that the trap is filled with condensate to the correct level preventing the passage of ...

Page 18: ...the power supplied by the burner greater the power greater the speed Moreover inside the parameter it is possible to regulate the operation range of the pump by setting the maximum speed adjustable from 100 55 and the minimum speed adjustable from 55 to the max set speed T Constant T 5 25 K at variable pump speed to keep the T constant between system flow and return depending on the set value of K...

Page 19: ... interlock them with separate adjustments and to keep water flow rate high for each zone Immergas supplies zone system kits on request Polyphosphate dispenser kit on request The polyphosphate dispenser reduces the formation of lime scale and preserves the original heat exchange and domestic hot water production conditions The boiler is prepared for application of the polyphosphate dispenser kit Re...

Page 20: ...undamental rules to be observed do not touch the appliance with wet or moist parts of the body do not touch when barefoot never pull electrical cables or leave the appliance exposed to atmospheric agents rain sunlight etc the appliance power cable must not be replaced by the user in the event of damage to the cable switch off the appliance and contact exclusively qualified staff for replacement if...

Page 21: ...ch off see Super CAR instructions manual F4 Postventilation in progress Fan operating after that the burner has been switched off to evacuate residual fumes F5 Postcirculation in progress Circulator operating after that the burner has been switched off to cool the primary circuit P33 With Remote Control Optional or environment thermostat TA Optional in block the boiler functions all the same in ce...

Page 22: ...tioning mode and winter functioning mode Summer in this mode the boiler functions only to heat domestic hot water The temperature is set using the selector switch 1 and the relative temperature is shown on the display 24 by means of the indicator 2 and the SET indication appears see figure By turning the selector switch 1 in a clockwise direction the temperature increases and in an anti clockwise ...

Page 23: ...n 1 1 2 bar and restore the correct pressure if necessary Storagetankprobeanomaly Iftheboarddetects an anomaly on the storage tank probe the boiler cannot produce domestic hot water A qualified technician must be called e g Immergas After Sales Technical Assistance Service Configuration error If the board detects an anomaly or in congruency on the electric wiring the boiler will not start If norma...

Page 24: ...itchtheboileroffbypressingthe button disconnect the onmipolar switch outside of the boiler and close the gas cock upstream from the appliance Never leave the boiler switched on if left unused for prolonged periods 2 8 RESTORE HEATING SYSTEM PRESSURE Periodically check the system water pressure The boiler manometer should read a pressure between 1 and 1 2 bar If the pressure falls below 1 bar with ...

Page 25: ...The display is always lit up OFF The display only lights up when the controls are accessed and remains on for 5 seconds after the last operation performed P32 D C P32 B D C ITALIANO D x select C All descriptions are given in Italian A 1 Default All descriptions are given in alphanumerical format P33 D C OFF Default D x select C In winter mode by activating this function it is possible to activate ...

Page 26: ...t by the external probe See OFFSET on the external probe graphics Fig 1 8 by modifying the temperature from 15 C to 15 C P94 D x select C It defines the flow temperature of the zone number 3 at low temperature Optional With external probe Optional present the flow temperature can be corrected with respect to the functioning curve set by the external probe See OFFSET on the external probe graphics ...

Page 27: ... are modified check the production of DHW when the boiler is connected to an external storage tank unit ensure sealing efficiency of water circuits check ventilation and or aeration of the installation room where provided If even only a single safety check offers a negative result do not commission the system 3 1 HYDRAULIC DIAGRAM Key 1 Condensate drain trap 2 System filling valve 3 Gas valve 4 Ga...

Page 28: ...f water in the boiler little water circulation in the system or blocked pump Check on the manometer that the system pressure is within established limits Check that the radiator valves are not closed and also the functionality of the pump Siphon blocked This may be caused by dirt or combustion products deposited inside Check by means of the condensate drain cap that there are no residues of materi...

Page 29: ...s or in the case of installations with fume extraction systems with horizontal concentric pipe measuring more than 1 metre The boiler heat output is correlated to the length of the air intake and flue exhaust pipes This decreases with the increase of pipe length The boiler leaves the factory adjusted for minimum pipe length 1m It is therefore necessary espe cially in the case of maximum pipe exten...

Page 30: ...e take the heating selector switch to maximum turn it in a clockwise direction until 99 is seen on the display To have an exact value of CO2 in the flue gases the technician must insert the sampling probe to the bottom of the sample point then check that the CO2 value is that specified in the table otherwise adjust the screw 12 Fig 3 3 Gas flow adjuster To increase the CO2 value turn the adjustmen...

Page 31: ...external probe optional it defines the maximum delivery temperature With the external probe present it defines the maximum flow temperature corresponding to functioning with minimum external temperature see graphics Fig 1 8 can be set from 85 C to 50 C N B to continue it is necessary to confirm the parameter press D or exit from P66 adjustments by pressing C 85 C P66 C With the external probe pres...

Page 32: ... 10 C with respect to the temperature set P72 AUTO OFF 09 L M 12 L M 15 L M This function does not affect the correct functioning of this boiler model AUTO RELE1 optional RELE1 0 Relay 1 not used RELE1 1 RELE1 1 In a system divided into zones relay 1 controls the main zone RELE1 2 The relay signals the intervention of boiler block Can be coupled to an external signalling device not supplied RELE1 ...

Page 33: ...ging the boiler unit through parameter P71 seton P71 2 Par 3 8 3 16 YEARLY CONTROL AND MAINTENANCE OF THE APPLIANCE The following checks and maintenance should be performed at least once a year Clean the flue side of the heat exchanger Clean the main burner Check correct ignition and functioning Check the correct calibration of the burner in the DHW phase when the boiler is connected to an externa...

Page 34: ... with that indicated by the regulations in force 3 17 CASING REMOVAL To facilitate boiler maintenance the casing can be completely removed as follows disassemble the front 1 of the boiler by loosening screw 2 by 1 4 turn push the front upwards while pulling downwards at the same time to release from the lateral 3 and upper 4 hooks undo the 2 screws 5 of the control panel 6 tilt the control panel 6...

Page 35: ... kg h mbar mm H2 O kg h mbar mm H2 O 32 0 27520 3 45 8 30 84 6 2 58 8 40 85 7 2 53 8 20 83 6 31 0 26660 3 34 7 80 79 6 2 49 7 88 80 4 2 45 7 76 79 2 30 0 25800 3 23 7 33 74 7 2 41 7 39 75 3 2 37 7 34 74 8 29 0 24940 3 12 6 87 70 0 2 33 6 91 70 4 2 29 6 93 70 7 28 0 24080 3 01 6 43 65 5 2 25 6 45 65 8 2 21 6 53 66 6 27 0 23220 2 90 6 00 61 2 2 16 6 01 61 3 2 13 6 15 62 7 26 0 22360 2 79 5 60 57 1 2...

Page 36: ...0 Heat loss at flue with burner On Off 80 60 C 0 03 2 20 Central heating circuit max operating pressure bar 3 Central heating circuit max operating temperature C 90 Adjustable central heating temperature max work field C 20 85 System expansion vessel total volume l 5 8 Expansion vessel factory set pressure bar 1 0 Water content in generator l 3 2 Head available with 1000 l h flow rate kPa m H2 O 3...

Page 37: ...Serial Number CHK Check Cod PIN PIN code Type Type of installation ref CEN TR 1749 Qnw min Minimum heating capacity domestic Qn min Minimum heating capacity heating Qnw max Maximum heating capacity domestic Qn max Maximum heating capacity heating Pn min Minimum heat output Pn max Maximum heat output PMS Maximum pressure system PMW Maximum pressure domestic D Specific flow rate TM Maximum working t...

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Page 40: ...mmergas com Immergas S p A 42041 Brescello RE Italy T 39 0522 689011 F 39 0522 680617 This instruction booklet is made of ecological paper Cod 1 036645ENG rev ST 000348 000 01 2014 Inglese per IRLANDA IE ...

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