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PAGE 13 

 

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closed contacts would be reversed.  The fourth dipswitch is used to activate the 

calibration mode

 for condition 

simulation during the setup process.  This is explained in detail on page 12. 

Using Calibration Mode 

The series 685B has the unique ability to be calibrated using a 4-20 mA simulator.  (IMI Sensors model 699A05, 
see “Accessories” page)  This allows for a much more accurate and quantifiable calibration versus manually 
attuning the switch.  The following steps allow for simple calibration using this configuration.   

1) 

Connect the 4-20 mA simulator signal across the common (-) and calibration (+) pins (

Pins 13 & 14

).   

2) 

Turn the calibration dipswitch to “on”.  This will disable the switch’s ability to measure physical 
vibration. 

3) 

Turn both ti

me delay potentiometers to “zero” for calibration purposes.  This can be adjusted to 

desired delay after calibration. 

4) 

Assume that 4 mA equals zero vibration and 20 mA equals full scale vibration.  Then calculate, in mA, 
the vibration level for which the alert and alarm switches should trip. 

5) 

Using the 4-20 mA simulator, send the appropriate alarm signal based on the calculation in the 
previous step for the alarm signal. 

6) 

Adjust the “SP” Alarm set point potentiometer to the point when the red Alarm LED illuminates. 

7) 

Using the 4-20 mA simulator, repeat step 5 for the Alert signal. 

8) 

Adjust the “SP” Alert set point potentiometer to the point where the yellow Alert LED illuminates.  It is 
important to set the Alarm potentiometer first because the Alert signal acts as a percentage of the 
value set for Alarm. 

9) 

Disconnect the 4-20 mA simulator. 

10) 

Turn “off” the calibration dipswitch. 

** Warning: To avoid damage, insure 685B series is under power prior to applying       

the 4-20mA signal from the simulator. ** 

Testing the Calibration

 

Pushing the “Test” button inside the housing simulates full scale vibration and should illuminate both the alert and 
alarm LED’s.  This feature can be used to adjust time delays to the desired values.  This can be accurately 
calculated using the 

“Test” button and a stopwatch. 

 

Connecting the Remote Reset 

The series 685B allows for remote reset when the switch is in latch mode via a short between 

Pins 12 & 13.

 

 

Connecting the Raw Vibration Output 

All models in the series 685B offer the option for o

btaining accelerometer’s raw vibration signal.  Models with 

internal accelerometers output 100 mV/g.  To obtain this signal using digital analyzer, turn the ICP® power 

OFF

 at 

Summary of Contents for Y685B0001A13

Page 1: ...on Switch Installation and Operating Manual For assistance with the operation of this product contact PCB Piezotronics Inc Toll free 800 959 4464 24 hour SensorLine 716 684 0001 Fax 716 684 3823 E mai...

Page 2: ...ty regimen When in doubt about a calibration cycle a good rule of thumb is to recalibrate on an annual basis It is also good practice to recalibrate after exposure to any severe temperature extreme sh...

Page 3: ...rchase Order should include authorization to proceed and return at current pricing which can be obtained from a factory customer service representative Contact Information International customers shou...

Page 4: ...isclosure Table Pb Hg Cd Cr VI PBB PBDE O O O O O O PCB X O O O O O O O O O O O X O O O O O O O O O O O O O O O O O O O O O O O O O X O O O O O O O O O X O O O O O O O O O O O X O O O O O X O O O O O...

Page 5: ...e O O X O O O Wires O O O O O O Cables X O O O O O Plastic O O O O O O Solder X O O O O O Copper Alloy Brass X O O O O O This table is prepared in accordance with the provisions of SJ T 11364 O Indica...

Page 6: ...NITORING Series 685B Electronic Vibration Switch Operating Guide with Enclosed Warranty Information 3425 Walden Avenue Depew New York 14043 2495 Phone 716 684 0003 Fax 716 684 3823 Toll Free Line 1 80...

Page 7: ...gs Connector Pinout Diagram Triac Models Connector Pinout Diagram Relay Models Configuring the 685B Page 11 Internal Diagram Triac Models Internal Diagram Relay Models Using Calibration Mode Connectin...

Page 8: ...and frequency response Vibration range can be measured in Acceleration Velocity or Displacement factory set Provides Dual 5 Amp Triac SPST or 10 Amp Form C SPDT relay outputs Adjustable trip limits a...

Page 9: ...Relay SPDT Operating Temperature Range 22 to 158 F 30 to 70 C Storage Temperature Range 40 to 257 F 40 to 125 C Relative Humidity Nema 4X Rating Case Dimension W x H x D 3 5 x 2 8 x 3 5in 90 x 70 x 9...

Page 10: ...o options to retrofit existing 3 bolt pattern installations Model 080A209 mounting plate required see optional accessories on page 13 Use grease between all surfaces to insure specified frequency resp...

Page 11: ...PAGE 6 SENSORS AND INSTRUMENTATION FOR MACHINE CONDITION MONITORING Standard Model Dimension Drawing with NPT Conduit Hubs Inch mm...

Page 12: ...ORING Explosion Proof Model Dimension Drawing Inch mm WARNING AC and DC input signals and power supply voltages could be hazardous DO NOT connect live wires to screw terminal plugs and DO NOT insert r...

Page 13: ...tion Diagram Triac Models Pin Descriptions AC Power Pins 1 to 3 1 Power 2 Power Common 3 Earth Ground also connect earth ground to safety lug inside enclosure Alarm Output Pins 4 and 5 4 Main Terminal...

Page 14: ...y Open when energized 5 Common connection 6 Normally Open de energized contact Normally Closed when energized Alert Output Pins 7 to 9 7 Normally Closed de energized contact Normally Open when energiz...

Page 15: ...l 100mV g ICP Sensor option is specified an additional terminal block location is added to the 685B series The external accelerometer is connected to Sensor and Senor positions as indicated in the abo...

Page 16: ...ay is set using the third The alert relay trips when the set percentage of the alarm value is reached Time delays for both functions are controlled using the second and fourth potentiometers Alert and...

Page 17: ...trips when the set percentage of the alarm value is reached Time delays for both functions are controlled using the second and fourth potentiometers Alert and alarm relays can be reset remotely using...

Page 18: ...larm signal based on the calculation in the previous step for the alarm signal 6 Adjust the SP Alarm set point potentiometer to the point when the red Alarm LED illuminates 7 Using the 4 20 mA simulat...

Page 19: ...NG the digital analyzer input Connect the analyzer to Pins 10 11 with the common connection on the pin Pin 10 and the signal connection on the RV Output pin Pin 11 Optional Accessories Model 080A209 A...

Page 20: ...MACHINE CONDITION MONITORING Model 699A05 Portable 4 20 mA Calibrator Provides current output for Series 685B testing read out and calibration purposes Also receives and displays current signal from 4...

Page 21: ...ischarge ESD can damage electrical devices Similar to a capacitor a cable can hold a charge caused by triboelectric transfer such as that which occurs in the following Laying on and moving across a ru...

Page 22: ...er Required 0 85 245 VAC 50 60 Hz 1 24 VDC 10 Relay Type two provided 0 Triac 5A 245vac 1 Form C Relay SPDT 10A 245Vac 5A 30Vdc Enclosure Type Hazardous Area Approval A1 Basic enclosure internal pushb...

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