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TRADUCTION OF THE ORIGINAL INSTRUCTIONS FOR USE 

BS 400/60 AFI-Eing  ED.2011 rev.00 

1/60

 

         

 

IMET Spa  

Loc. Tre Fontane - Cisano Bergamasco  
Tel. 035/4387911 - Fax. 035/787066 
Web site: www.imetsaws.com  
E-mail: [email protected] 

Automatic, hydraulic bandsaw BS400/60 AFI-E 

 

USER’S  INSTRUCTIONS

 

 

 

Summary of Contents for BS400/60 AFI-E

Page 1: ...NS FOR USE BS 400 60 AFI Eing ED 2011 rev 00 1 60 IMET Spa Loc Tre Fontane Cisano Bergamasco Tel 035 4387911 Fax 035 787066 Web site www imetsaws com E mail imet imetsaws com Automatic hydraulic bands...

Page 2: ...C INDUSTRIAL ENVIRONMENT The user is responsible for the installation and use of this machine in compliance with the manufacturer s instructions shown in this manual This equipment meets the protectio...

Page 3: ...al number IT IS IN COMPLIANCE WITH THE DIRECTIVES DIRECTIVE 2006 42 CE OF THE EUROPEAN PARLIAMENT AND OF THE COUNCIL OF THE 17TH 05 2006 REGARDING THE MACHINES AND THAT MODIFIES THE DIRECTIVE 95 16 CE...

Page 4: ...the staff and the good results of the work Useful is the European Guideline 2003 10 CE The noise depends mostly on the cutting material on its size and on the clamping Considering that the above menti...

Page 5: ...tions made on the machine or by the use of the machine in a place not corresponding to the indicated enviromental specifications 4 1 The manufacturer does not offer further warranties written or spoke...

Page 6: ...s optionals 11 10 Blade choice 12 11 Foreseen use and controindications 14 12 Machine description 17 13 Work preparation 18 14 Band tensioning 19 15 Functioning 20 16 Regulations 25 17 Maintenance for...

Page 7: ...ns of the keyboard Manual selection of the cutting length with digital reading and decimal accuracy The version with electronic Inverter for variable blade speed has an additional servo ventilation Ma...

Page 8: ...on the power dissipation of not less than 300 mA size 0 3 A or higher is recommended have to be employed having possibly time adjustment availability 0 1 5 sec E M C Electromagnetic noise The user is...

Page 9: ...al to protect it After loading it on a truck it has to be fixed with belts to hinder any motions To move around the machine use a forklift with a fork length of more than 1 meter It must be lifted fro...

Page 10: ...e because of an excessive cutting pressure or because the blade remains stuck into the material the Inverter stops the motor To restore it the main switch has to be turned to 0 OFF wait for about one...

Page 11: ...ING NON RENEWABLE ENERGY SOURCES AS WELL IT IS ACTIVE ONLY DURING THE CUT IT IS COMPRISED OF A NOZZLE RI0463 WITH 3 MICRO HOLES TO SPREAD THE OIL ON THE BLADE A TANK WITH DEVICE F00f211m TO ADJUST THE...

Page 12: ...w pitch big teeth to cut solids or particular sections that require at times a big blade effort for example the central part of a U profile or softer materials as aluminium copper soft bronze By choos...

Page 13: ...L St37 St42 10037 10042 60 40 1 BASSA 10 St50 St60 10050 10060 50 35 1 BASSA 10 HARDENING STEEL C10 C15 10301 10401 45 35 1 BASSA 15 16MnCr5 20CrMo5 17131 17264 40 30 1 BAS Med 10 AUTOMATIC STEEL 9S20...

Page 14: ...ufacturer make sure that they are always in a good condition too 6 follow a regular maintenance schedule and check regularly the efficiency of the saw 7 never use tools with unsuited characteristics 8...

Page 15: ...BS 400 60 AFI Eing ED 2011 rev 00 14 60 On some parts of the machine there are some stickers which warn about the safety measures that have to be taken by the operator who runs it Their meaning easy t...

Page 16: ...by one of the aforementioned devices needs a complete restoring of the working cycle 11 2 2 PROTECTION AGAINST ACCIDENTAL CONTACTS Complete metallic protection of the blade and the pulleys the blade c...

Page 17: ...13 MACHINE SETTING FOR STARTING Verify that machine does not have damages or faults and check the standard equipment which includes tools fittings to perform some adjustments user s book In case the m...

Page 18: ...13 RI0464 placed on the column of the rear side of the machine some leds of the control panel of the control are flashing pos 6 RI0055 and the display shows some numbers and or figures c push the butt...

Page 19: ...s the identification code of the machine for example t1 SIL 3AI or something else For going on it is necessary to push the button pos 19 dr RIOO55 CLOSE THE VICE that activates the oil pump in the hyd...

Page 20: ...matic cutting cycle on the returning point at the end of the cut TOOL SPEED 1 11 by pushing this button when the machine is not working you can pre select the lowest cutting speed only for 2 speed mac...

Page 21: ...ints next to the numbers that is from 1 to 9 9 9 9 CUTTING SPEED PREVIOUSLY SET by led light 8 on In meters minutes for bands optional in feet minutes in r p m for circular blades and discs ELECTRICAL...

Page 22: ...of the anomaly and push any other key to cancel the display code 15 3 3 SPECIAL FUNCTIONS of the key MODE for qualified technicians or assistance staff only If you keep pushed the button MODE 10 for m...

Page 23: ...h pos 2 4 RI0442 locking of the feeder vice pos 5 RI0442 15 5 SEMIAUTOMATIC CUTTING SETTING The original band allows to cut different sections of material thanks to the variable pitch toothing alterna...

Page 24: ...I0178 7 rubinetti del circuito di refrigerazione montati sui pattini guidalama pos 2 fig RI0178 8 sbloccaggio bloccaggio asta porta guidalama anteriore scorrevole pos 3 fig RI0178 9 volantino di apert...

Page 25: ...causing the movements locking e in case of electric energy interruption the sectionalising switch goes to 0 position and it is necessary to reset it to start the machine again 15 9 HEAD ROTATION FOR O...

Page 26: ...e wheel clock wise Note when setting up the correct feeder stroke the breadth of the cut caused by the blade about 1 5 mm with the original blade has to be taken into account and added to the cutting...

Page 27: ...to make and piece counter can respectively be shown on the display CICLO AUTOMATICO 15 11 PROTECTION AGAINST OVERLOADS The motor is protected against excessive heating thanks to bimetallic thermo prot...

Page 28: ...e Loosen the fixing screws of the floating plate and by turning the back screw position them in their slots Tighten strongly the screws It is recommended to carry out this procedure while the sawframe...

Page 29: ...e il finecorsa H venga schiacciato dalla vite I sia quando la ghiera L tutta avvitata sia quando e tutta svitata 10 7 POSIZIONE COMANDO solo per versioni elettroniche allentare le maniglie poste alle...

Page 30: ...o little BIG CHIPS MAYBE BLUE BROWN indicate overload on the blade poor lubricating SPIRAL AND RIGHT DEVELOPED CHIPS indicate the ideal cutting conditions For a correct use see the paragraph BLADE CHO...

Page 31: ...THE MACHINE Problem Check A The band electric motor does not work 3 4 5 9 B The hydraulic circuit motor does not work 1 2 3 4 5 9 17 C The electronical electric panel does not light on 6 7 8 9 D No e...

Page 32: ...t The thrust bearings are not aligned with the band wheels the lying band curves and the band back is polish and upset the band guides are too tight the lying band spiralles up as a spring the more th...

Page 33: ...assembly for its scrapping Special procedures are not required but it is necessary to take only some cares to avoid damages in the last phase of the machine life Generally you must empty the cooling i...

Page 34: ...TRADUCTION OF THE ORIGINAL INSTRUCTIONS FOR USE BS 400 60 AFI Eing ED 2011 rev 00 33 60...

Page 35: ...facturer To get a detailed knowledge of this machine you can find here enclosed Electrical scheme s divided into theme tables and made according to the current norms concerning this subject with index...

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Page 55: ...2011 rev 00 54 60 14 Memorizes start cut position place the saw teeth 8 10 mm over the piece and push it 2 seconds 15 Memorizes end cut position place the saw 2 3 mm under the piece and push it 2 seco...

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Page 60: ...TRADUCTION OF THE ORIGINAL INSTRUCTIONS FOR USE BS 400 60 AFI Eing ED 2011 rev 00 59 60 ISTRUZIONI RAPIDE PER USO SEGATRICI AUTOMATICHE BS350 60 AFIE...

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