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TB-6Wxx500-I

SAFETY

Read all safety warnings, instructions provided with this battery operated tool. Failure to 

follow all instructions listed below may result in electric shock, fire and/or serious injury. 

Save all warnings and instructions for future reference.

WORK AREA SAFETY

• 

Keep work area clean and well lit. Cluttered or dark areas invite accidents.

• 

Do not operate battery operated tools in explosive atmospheres, such as in the  

presence of flammable liquids, gases or dust. Battery operated tools create sparks 

which may ignite the dust or fumes. 

• 

Keep children and bystanders away while operating a battery operated tool.  

Distractions can cause you to lose control. 

PERSONAL SAFETY

• 

Stay alert, watch what you are doing and use common sense when operating a  

battery operated tool. Do not use a battery operated tool while you are tired or under 

the influence of drugs, alcohol, or medication. A moment of inattention while using 

battery operated tools may result in serious personal injury. 

• 

Use personal protective equipment. Always wear eye protection. Protective  

equipment such as rubber gloves, non-skid safety shoes, hard hat or hearing  

protection used for appropriate conditions will reduce personal injuries. 

• 

Do not overreach. Keep proper footing and balance at all times. This enables better 

control of the battery operated tool in unexpected situations. 

• 

Do not let familiarity gained from frequent use of battery operated tools allow you 

to become complacent and ignore tool safety principles. A careless action can cause 

severe injury within a fraction of a second. 

BATTERY OPERATED TOOL USE AND CARE

• 

Do not force the battery operated tool. Use the correct tool for your application. The 

correct tool will do the job better and safer at the rate for which it was designed. 

• 

Remove the battery pack from the tool before making any adjustments, changing   

accessories, or storing tools. Such preventive safety measures reduce the risk of  

starting the battery operated tool accidentally. 

• 

Store idle battery operated tools out of the reach of children and do not allow 

persons unfamiliar with the tool or these instructions to operate the tool. Battery 

operated tools are dangerous in the hands of untrained users. 

• 

Maintain battery operated tools and accessories. Check for misalignment or binding 

of moving parts, breakage of parts and any other condition that may affect the tool‘s 

operation. If damaged, have the tool repaired before use. Many accidents are caused 

by poorly maintained tools. 

Summary of Contents for TaskMaster TB-6W 500-I Series

Page 1: ...xx500 I Read and understand all of the instructions and safety information in this manual before operating or servicing this tool TASKMASTER TOOLS 4730 Madison Road Cincinnati OH 45227 www ilsco com P...

Page 2: ...nd Parts List 22 Head Assembly Breakdwon and Parts List 23 Thank you for buying a TASKMASTER TOOL Our mission is to bring product innovation and exceptional customer service to the marketplace This to...

Page 3: ...oning Your first reconditioning is on us Call us after about 20 000 cycles To Find a TASKMASTER PRO Service Partner Call ILSCO for assistance in solving tool performance issues or for any of your serv...

Page 4: ...ection used for appropriate conditions will reduce personal injuries Do not overreach Keep proper footing and balance at all times This enables better control of the battery operated tool in unexpecte...

Page 5: ...y be ejected from the battery avoid contact If contact accidentally occurs flush with water If liquid contacts eyes additionally seek medical help Liquid ejected from the battery may cause irritation...

Page 6: ...6Wxx500 I Crimping Jaw Head Release Lever Release Button USB Interface Maintenance Status Light Carrying Loop Battery Pack Battery Release Buttons Battery Status Light Advance Trigger Label IDENTIFICA...

Page 7: ...7 TB 6Wxx500 I KIT INCLUDES 1 Battery Powered Tool 2 Milwaukee Batteries 1 Milwaukee Charger 1 USB Cord 1 Shoulder Strap 1 Case...

Page 8: ...m ion Charging time 60 min approx Hydraulic oil Shell Tellus S2 V 15 Operating temperature range 4 to 122 F Dimensions 20 in x 3 1 in x 5 2 in L x H x W Weight 8 1 lbs including battery Connector Rang...

Page 9: ...is complete Fast flashing red Battery is too hot cold Charging will begin when battery reaches correct charging temperature Slow flashing red Battery charge is pending Charging will begin when the fi...

Page 10: ...fully discharged battery pack with an internal temperature in the normal range will charge in about 30 to 185 minutes depending on the battery pack Heavily cycled batteries may take longer to charge...

Page 11: ...parts MOUNTING TO THE WALL Use the wall mount guides to mark the hanging points To reduce the risk of injury always unplug the charger and remove the battery from the charger before performing any ma...

Page 12: ...ckly for 2 3 seconds and the tool will not run Charge the battery pack NOTE Immediately after using the battery pack the Fuel Gauge may display a lower charge than it will if checked a few minutes lat...

Page 13: ...umentation requirements for shipping Li Ion batteries is dependent upon whether the particular batteries is dependent upon whether the particular batteries are rated greater than or less than 100 Wh G...

Page 14: ...ty goggles and keep fingers away from crimping head ATTACH HEAD 1 Turn lever clockwise or counter clockwise so it sits at 12 00 position 2 Pull straight out 3 Slide crimping jaw into body 4 Slighty sq...

Page 15: ...ng gently Do not press the side buttons when pulling the cartridge SHOULDER STRAP Be sure to use the shoulder strap when using and or transporting the tool ADVANCE TRIGGER AND RELEASE BUTTON 1 The cri...

Page 16: ...the connector between the dies 4 Press the advance trigger and advance the ram so that the connector is held between the dies and insert conductor into the terminal 5 Press the advance trigger until t...

Page 17: ...pe the crimping head jaws free of metal shavings Wipe down all steel parts with WD 40 Store the tool in a non humid environment The tool should provide many years of service when given the proper main...

Page 18: ...e OK and interval of maintenance passed due red flashing Operating value at limit contact customer service red light Operating value faulty or hardware malfunction request assistance orange light Temp...

Page 19: ...ore recommended Hard Drive 200 MB 1 GB recommended Screen resolution 1024 x 768 or higher at least 65 535 colors Other CD ROM USB 2 0 How to Download Software 1 Go to www Ilsco com 2 Click the Technic...

Page 20: ...20 TB 6Wxx500 I TOOL PARTS BREAKDOWN 1 2 3 4 5 6 7 2 8 2 3 9 10 11 12 13 15 16 17 18 14...

Page 21: ...Body Assembly 1 5 713336 Locking Screw 1 6 715330 Housing Front 1 7 714155 Housing Screw 5 8 715253 Release Button 1 9 710771 LED Cap 1 10 710825 Compression Spring 1 11 710806 Advance Trigger 1 12 7...

Page 22: ...on Qty 1 706001 Compression Spring 2 2 715138 Unlocking Pin 2 3 715136 Compression Spring 1 4 715137 Cylindrical Roller 1 5 715128 Jaw 2 6 715139 Hexagonal Nut 2 7 715132 Bracket 2 8 704052 Locking Ri...

Page 23: ...149 Locking Lever 1 4 715115 Protective Sleeve 1 5 715146 Roll 2 6 715144 Coiled Spring Pin 1 7 715145 Pillar 1 8 101660 Needle Roller 1 9 710822 Compression Spring 1 10 715143 Base 1 11 706470 O Ring...

Page 24: ...18 Version 2 TASKMASTER TOOLS 4730 Madison Rd Cincinnati OH 45227 Phone 800 776 9775 513 533 6200 www ilsco com ILSCO CANADA 615 B Orwell St Mississauga ON L5A 2W4 Canada Phone 800 665 2607 905 274 23...

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