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Ilsco Corporation

 

6

 

4730 Madison Rd. • Cincinnati, OH 45227-1426 • 800/776-9775

IDT-12-N Hydraulic Crimping Tool

Operation

Electric shock hazard:

This tool is not insulated. When using 

this unit near energized electrical 

lines, use proper personal protective 

equipment.
Failure to observe this warning could 

result in severe injury or death.

Wear eye protection when operating 

or servicing this tool. 

Failure to wear eye protection could 

result in serious eye injury from flying 

debris or hydraulic oil. 

Skin injection hazard:

Do not use hands to check for 

• 

leaks.
Depressurize the hydraulic system 

• 

before servicing.

Oil under pressure easily punctures 

skin causing serious injury, gangrene 

or death. If you are injured by 

 escaping oil, seek medical attention 

immediately.

An incomplete crimp can cause a fire.

Use proper connector and cable combinations. 

• 

Improper combinations can result in an incomplete 

crimp.
The relief valve sounds to indicate a completed 

• 

crimp. If you do not hear the sound of the relief 

valve, the crimp is not complete.

Failure to observe these warnings could result in 

severe injury or death.

Inspect tool before use. Replace any worn or 

damaged parts. A damaged or improperly  assembled 

tool can break and strike nearby personnel. 

Failure to observe this warning could result in severe 

injury or death.

Keep hands away from the crimping 

tool head when crimping.
Failure to observe this warning could 

result in severe injury or death.

Summary of Contents for IDT-12-N

Page 1: ...NUAL 99945282 REV 6 2009 Ilsco Corporation Q F 5 4 55 2 09 Read and understand all of the instructions and safety information in this manual before operating or servicing this tool IDT 12 N Hydraulic...

Page 2: ...is essential in the use and maintenance of Ilsco tools and equipment This manual and any markings on the tool provide information for avoiding hazards and unsafe practices related to the use of this t...

Page 3: ...res skin causing serious injury gangrene or death If you are injured by escaping oil seek medical attention immediately SAFETY ALERT SYMBOL This symbol is used to call your attention to hazards or uns...

Page 4: ...parts A damaged or improperly assembled tool can break and strike nearby personnel Failure to observe this warning could result in severe injury or death Keep hands away from the crimping tool head w...

Page 5: ...Mass Weight 7 5 kg 16 5 lb Hydraulic Oil 198 cc 12 in3 Crimping Capacities Crimping Range Copper Connectors 25 mm2 to 500 mm2 4 AWG to 1000 Kcmil Aluminum Connectors 16 mm2 to 500 mm2 6 AWG to 1000 Kc...

Page 6: ...ssure easily punctures skin causing serious injury gangrene or death If you are injured by escaping oil seek medical attention immediately An incomplete crimp can cause a fire Use proper connector and...

Page 7: ...e movable pin is fully engaged 4 Align the tool with the alignment mark for lugs or center stop for sleeves as shown OUTERMOST BLADE OF DIE HEAD LUG ALIGNMENT MARK LONGER LUG TANG OUTERMOST BLADE OF R...

Page 8: ...se trigger back while pressing down on the handle 4 Repeat Steps 1 through 3 on two more test slugs 5 Test the three slugs as follows against the GO NO GO gauge as shown If the GO slot fits over the s...

Page 9: ...es not fully retract Air in the hydraulic system Refer to Air Purging and Oil Filling Procedure Reservoir is overfilled Refer to Air Purging and Oil Filling Procedure Internal binding Return tool to I...

Page 10: ...Pump the handle several times to advance the ram While holding a clean shop cloth over the reservoir retract the ram fully Repeat several times to purge all of the air from the system 9 With the pump...

Page 11: ...30 Madison Rd Cincinnati OH 45227 1426 800 776 9775 IDT 12 N Hydraulic Crimping Tool Illustration 7 17 29 5 4 2 3 23 24 25 22 16 21 27 26 1 18 19 20 28 15 16 14 13 10 11 12 8 15 6 9 Torque cap screws...

Page 12: ...ot 1 13 90512650 Screw cap 1 4 20 x 750 socket head 2 14 50356763 Pin fulcrum 1 15 90523369 Ring retaining 312 Truarc 2 16 90513797 Ring retaining 500 Truarc 2 17 50325140 Die ram 1 18 50356771 Head d...

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