Ilsco IDT-12-N Instruction Manual Download Page 1 | Manualshive

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INSTRUCTION MANUAL

99945282 REV 6

© 2009 Ilsco Corporation

Q.F.5.4.55 2/09

Read

and

understand

all of the instructions and

safety information in this manual before operating
or servicing this tool.

IDT-12-N

Hydraulic Crimping Tool

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2
3
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Summary of Contents for IDT-12-N

Page 1: ...NUAL 99945282 REV 6 2009 Ilsco Corporation Q F 5 4 55 2 09 Read and understand all of the instructions and safety information in this manual before operating or servicing this tool IDT 12 N Hydraulic...

Page 2: ...is essential in the use and maintenance of Ilsco tools and equipment This manual and any markings on the tool provide information for avoiding hazards and unsafe practices related to the use of this t...

Page 3: ...res skin causing serious injury gangrene or death If you are injured by escaping oil seek medical attention immediately SAFETY ALERT SYMBOL This symbol is used to call your attention to hazards or uns...

Page 4: ...parts A damaged or improperly assembled tool can break and strike nearby personnel Failure to observe this warning could result in severe injury or death Keep hands away from the crimping tool head w...

Page 5: ...Mass Weight 7 5 kg 16 5 lb Hydraulic Oil 198 cc 12 in3 Crimping Capacities Crimping Range Copper Connectors 25 mm2 to 500 mm2 4 AWG to 1000 Kcmil Aluminum Connectors 16 mm2 to 500 mm2 6 AWG to 1000 Kc...

Page 6: ...ssure easily punctures skin causing serious injury gangrene or death If you are injured by escaping oil seek medical attention immediately An incomplete crimp can cause a fire Use proper connector and...

Page 7: ...e movable pin is fully engaged 4 Align the tool with the alignment mark for lugs or center stop for sleeves as shown OUTERMOST BLADE OF DIE HEAD LUG ALIGNMENT MARK LONGER LUG TANG OUTERMOST BLADE OF R...

Page 8: ...se trigger back while pressing down on the handle 4 Repeat Steps 1 through 3 on two more test slugs 5 Test the three slugs as follows against the GO NO GO gauge as shown If the GO slot fits over the s...

Page 9: ...es not fully retract Air in the hydraulic system Refer to Air Purging and Oil Filling Procedure Reservoir is overfilled Refer to Air Purging and Oil Filling Procedure Internal binding Return tool to I...

Page 10: ...Pump the handle several times to advance the ram While holding a clean shop cloth over the reservoir retract the ram fully Repeat several times to purge all of the air from the system 9 With the pump...

Page 11: ...30 Madison Rd Cincinnati OH 45227 1426 800 776 9775 IDT 12 N Hydraulic Crimping Tool Illustration 7 17 29 5 4 2 3 23 24 25 22 16 21 27 26 1 18 19 20 28 15 16 14 13 10 11 12 8 15 6 9 Torque cap screws...

Page 12: ...ot 1 13 90512650 Screw cap 1 4 20 x 750 socket head 2 14 50356763 Pin fulcrum 1 15 90523369 Ring retaining 312 Truarc 2 16 90513797 Ring retaining 500 Truarc 2 17 50325140 Die ram 1 18 50356771 Head d...

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