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TM60Pi (06/00)
IKUSI reserves the right to modify this information without prior notification.

USER'S MANUAL

TM60

CONSOLE TRANSMITTER

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Summary of Contents for TM60

Page 1: ...TM60Pi 06 00 IKUSI reserves the right to modify this information without prior notification USER S MANUAL TM60 CONSOLE TRANSMITTER ...

Page 2: ... you must do 2 2 2 What you must not do 2 3 INSTALLATION 3 3 1 CB60 Battery charger 3 3 2 Receiver 4 3 3 Starting up 7 3 4 Spurious 9 4 USING THE SET 10 5 MAINTENANCE 11 5 1 Guarantee 11 5 2 Precautions 11 5 3 Preventive maintenance 12 5 4 Identifying faults 13 5 5 Spare parts 14 ...

Page 3: ...ical system of the machine to be operated The system also comes with a battery charger and two rechargeable batteries The main specifications are as follows The TM60 Frequency band 405 a 475 MHz Response Time 100 ms Temperature range 20º a 65ºC The TM60 3 TM60 4 TM60 5 TM60 6 TM60 7 and TM60 8 transmitters Transmission power 10 mW Protection IP65 The R60 9 R60 18 R60 26 and R60 38 receivers Power ...

Page 4: ...unauthorised personnel Remove the transmission key when the set is not in use On starting each working day check to make sure that the STOP button and other safety measures are working When in doubt press the STOP button Whenever several sets have been installed make sure the transmitter you are going to use is the right one Identify the machine controlled on the label for this purpose on the tran...

Page 5: ...ndicating that recharging is in process Complete recharging takes 12 hours but the batteries may remain in the charger for an unlimited period of time The capacity of the batteries decreases with use Their life span is estimated to be 500 recharging cycles but this depends largely on the conditions of use for which the following is recommended Do not recharge the battery until it is completely fla...

Page 6: ...e distance so that it is not hit by other cranes on the same runway Check the power supply voltage and turn off the mains switch Find a suitable location for the receiver away from any intense radioelectric disturbance source and install the receiver cabinet using 4 elastic absorbers The receiver antenna must be placed free of shielding by metal parts which could obstruct reception of the signal I...

Page 7: ... PAG 5 There are three ways to connect the receiver box to the crane s electrical installations Using multiwire cable Using a multipin connector in the receiver box Using a cable with a terminal multipin connector ...

Page 8: ... KSTOP1 and KSTOP2 relays are in series and must be connected to the main contactor coil circuit The K2 START is activated once the start up command is held down The K1 SEC relay is a security relay which is activated when certain commands predefined as active on configuration of the set i e commands which give rise to manoeuvres are activated Remember to connect the ground cable Only use fireproo...

Page 9: ...eiver LEDs should now light up POWER indicates that the power supply is correct HARD two LEDs on the relay board and on the logic board indicate the absence of defects on the boards Next place a charged battery in the transmitter and turn it ON To do this turn the contact key push and pull out the STOP button and press the start button The green LED should light up indicating that the transmitter ...

Page 10: ...ter s manoeuvre buttons and its corresponding relay will be activated and its LED will light up In case of an active manoeuvre the safety relay K1 SEC will also activate Check to make sure all the other manoeuvres work in this way Turn off the transmitter using the STOP button and make sure that on doing so the relays are deactivated and the DATA ID and SIGNAL LEDs go out Reconnect the power suppl...

Page 11: ...ircuits be fitted at the source of the disturbance These devices should be connected directly to the contactor coil terminals electro valves etc and can be obtained from the usual contactor suppliers If the equipment is installed on a vehicle with a friction power supply where electric arcs are produced as a result of defective contact an RC circuit should be fitted between each phase and earth Sp...

Page 12: ...es must be in the neutral position not activated This is not the case for the selection functions When 4 minutes have passed and no active manoeuvre command has been activated the transmitter automatically switches off To start it up once more press the start button The transmitter is equipped with a circuit for monitoring the battery level When this level drops below a pre established limit the t...

Page 13: ...f the equipment Our Technical Service reserves the right to evaluate break downs and damage Under no circumstances will IKUSI be held responsible for hold ups at work accidents or expenses incurred as a result of equipment malfunctioning 5 2 Precautions This equipment is designed for use in an industrial environment However we recommend you follow the instructions below to extend the life span of ...

Page 14: ...ecurely tightened Check the rubber protection seals on the transmitter s command buttons from time to time Replace them if they are found to have deteriorated This will protect the unit s watertightness Keep the battery contacts clean Receiver Check to make sure the cable fixture screws are tight Check the contacts on the fuses and the fuse holders Check the connectors between the different receiv...

Page 15: ...hting If this is so press the transmitter manoeuvre buttons and observe the response of the output relays If the response is normal the problem is not related to the remote control equipment and the installation must be checked If any of the relays is not activated the problem is associated with the remote control equipment If this happens observe the appearance of the LEDs Relay Board LED COLOUR ...

Page 16: ...1107019 0 1 Spring return toggle switch 1102071 1 0 1 Spring return toggle switch 1102070 0 1 Maintained toggle switch 1102073 1 0 1 Maintained toggle switch 1102072 Boot for toggle switch 1107007 STOP push button 2300146 Contact keylock 1102033 Receiver antenna 1119015 Antenna extension lead PA3 BNC 2300669 Fuse 1105001 PS60 3 SM Console upper part customised 2303630 PS60 4 SM Console upper part ...

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