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INSTRUCTIONS FOR USE OF HAK HEAT-COOL COMBINATIONS

IMPORTANT: READ THROUGH THE INSTRUCTIONS CAREFULLY BEFORE USE AND KEEP IN A SAFE

www.electricalheat.com

ITE-KIT-HCC-001 09/2020

6.2  Assembly

Step 1: 

Mount the open system across the diameter of 

                  the machine and provisionally fix in place with 
                  side mounting braces. Close the heat-cool 
                  segments and screw the clamping screws of the 
                  cup spring caps on these segments to the lower 
                  heat-cool segments.   
CAUTION: Ensure a positive-locking construction and an 
                  even clamping gap on the heat-cool segments!
Step 2: 

Tighten the clamping screws to a torque of 

                  8.5 Nm and the clamping screws with cup 
                  springs to 20 Nm (when cold). The expansion 
                  compensation required at operating state tem-      
                  perature to maintain functionality must be ensu-
                  red. In the case of heater bands with clamping 
                  screws, the heating systems must be retigh- 
                  tened during the first heating-up period to ensu-             
                  re that the heating systems are sitting correctly 
                  in relation to the metal insert to be heated.
Step 3: 

Place outer shell of cooling jacket in place and 

                  screw down.
Ready for connection!
Heating systems may be destroyed by overheating if they 
are not connected with a positive-locking fit.
It must be generally ensured that no mechanical damage 
can be caused by external impacts, such as moving parts.

7. Operating conditions

7.1  Temperatures

The connecting lines must be protected against tempera-
ture effects or be designed to withstand them.

7.1.1  Temperature control

Heating systems can absorb moisture during storage or 
storage in the wrong conditions, so they must be fitted with 
temperature control with start-up circuitry.

7.2 Protection against accidental contact, dust and          
      moisture

The heating systems must be protected against contact, 
dust and moisture according to the ambient conditions. 
During operation, it is particularly important to prevent the 
ingress of any foreign matter such as oil, water, plastic etc.

7.3 Storage

If storing for a prolonged period of time (several months), it 
must be ensured through measures within the system that 
the insulation resistance will drop.
Heating systems must not be commissioned until it has 
been ensured that the insulation resistance is 

 1 MOhm.

Note:

We recommend that heating systems are stored in a dry 
environment and that a suitable desiccant is added as 
appropriate.

7.4 Disposal

Disposal must be carried out in accordance with statutory 
regulations.

8. Troubleshooting and remedy of faults

Fault

Possible cause

Remedy

Not heating No mains voltage 

present

Loose mains 
connection

Torn connection

Heater band 
faulty

Check/replace fuse, 
switch on the switch

Tighten the mains con-
nection

Replace the heating 
system

Replace the heater band

Insufficient 
heating

Incorrect heater 

band, loose hea-
ter band

Incorrect opera-
ting voltage

Replace the heater band

Tighten the heater band 
so that a positive-locking 
fit is created

Connect the prescribed 
supply voltage

Excessive 
heating

Incorrect opera-
ting voltage

Construction of 
heating elements

Connect the prescribed 
supply voltage

Retighten the heater band

Heater 
bands 
cannot be 
mounted

Diameter not 
correct

Transport/sto-
rage damage

Readjust the heater band 
diameter

Replace the heater band

Publisher:

Ihne & Tesch GmbH

Am Drostenstueck 18
D-58507 Luedenscheid
Phone: +49 2351 666 0
Fax: +49 2351 666 24
[email protected]
www.electricalheat.com

ITE-KIT-HCC-001 09/2020

Subject to changes

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