IHI IC100-2 Operation Manual Download Page 64

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MAINTENANCE

4・2RECOMMENDEDLUBRICATIONTABLE

LOCATIONREFILLCAPACmESREPLACING[NTERVALUSESPEC[FICAT]ONSHELLOILESSOSTANDARDMOBILOIL

ColdRegionsAPI,

assCDSAE20RimulaOi[20/20WEssoLubeHDX20Mobi]Delbac1320

Engineo雁33～251iters(Oilpanonly)250Hrs.Initia150hoursGeneraIAPl,ClassCDSAE30RimuiaOi]30EssoLubeHDX30MobilDeIbac1330

TropicaIRegionsAPl,ClassCDSAE40RimulaOi[40EssoLubeHDX40MobiIDelbac1340

HydraulicoiITotalAmount1521itersTanklevelCapacity1121itersAmbientTemp.Above-5.CWearProofHydraulicFuIuidlSO-VG46TellusOi]No.46★No.68NutoH46★H68MobiIOi]DTE25★DTE26

1,000Hrs.AmbientTemp.Below-5.CWearProofHydrau[icFuluidISO-VG32Te"usOii32NutoH-32(一12。C)H-22(一36。C)DTE24(一22。C)

LowerRoIler650cc/per1,000Hrs.GeneraI

TravelReductionGear6.0[iter1,000Hrs.lnitia1150hoursGenera[APIGL-4SAE90SpiraxEP90EssoGearOilGP90Mobi]LubeHD90

UpperRo目er160cc1,000Hrs.GeneraIAP1,C]assCDSAE30RimulaZOiI30EXXOND-330MobilDelbac1330

1dler300cc

GeneraIGreasingPointsBodypin,Linkpinforrotaryro"erGeneraIEP2LithiumGreaseA]baniaGreaseEP2LithtanEP2MobilaxEP2

Note=

1。Oilsinthehydraulicfluidcolumnsmarkedwith*shouldbeuseaboveO。C.

2、lftheoi]becomesdirtyordeteriorationoftheoil'spropertiesareexcessive,replacemore

frequentlythandescribedabove.

3.Disassemb[ebwerandupperrol[erswhenreplacingoil.

4‑3

Summary of Contents for IC100-2

Page 1: ...OPERATIONMA UAL IC100 2 1Hl SERIALNUMBER CBOO1001 PUB 2 0803EC USA...

Page 2: ...however we cannotbeheldresponsib eforpredictingeverykindofdangerina operating conditions ItistheowneroruserofthemachinewhoisresponsibleforALWAYSpaying attentiontooperatethemachine asweHasreadingandun...

Page 3: ...16 2 SPECIFICATIONS 2 1GeneralSpecifications 2 2Dimensions _ _ _ _ 2 1 2 3 1234567891011 131415 333333333333333 3 Nomenclature ControlsandInstruments _ _ _ _ _ BeforeStartingtheEngine _ _ _ _ EngineSt...

Page 4: ...ursMaintenanceandChecks 500hoursMaintenanceandChecks 1000hoursMaintenanceandChecks_ _ _ 2yearsMaintenanceandChecks WhenRequiredMaintenanceandChecks UnusualOperatingConditions LongTermStorage_ _ 44444...

Page 5: ...ynotbethorough y understoodatfirst repeatreadingituntilabi itiesasanoperatorare obtainedanddevebpedforproperoperation Furtherabilitiesasanoperatoroutsideofdesc tionsinthismanuaIcanbe obtainedfromtheex...

Page 6: ...eread lfalabe isona partthatisrepIaced makesureanew abelis installedontherepiacedpart SeeyourIHldealerfornewIabels 8 7 1 L 1 O a OPERATORSHOULDBEINGOOD HEALTH Operatorshouldbephysica yandmentaIIy aler...

Page 7: ...estartofaworkdayjustbecauseitseemed satisfactoryattheendoftheprevlouswork day Beforebeginningeachdaysoperation thoroughlyinspecttheentirecrawlercarrier forsignsofvandalism MAKEAWORKPLAN Priortooperati...

Page 8: ...safedistancefromtheedgeofcliffs overhangsandslideareas 14 wo lho o O o CLEARALLPERSONNELFROMTHE MACHINEANDAREA Besuretobarricadethe obsitetoprevent entryoftheunauthorized Confirmthatthere isnoonearoun...

Page 9: ...chine Donottrytoclimbonoroftthemachinewhen carryingtoolsorsuppiies Useahand ineto pu equipmentupontotheplatform 1 3BEFORESTARTINGTHEENGINE Clearallpersonnelfromthemachineandthe area Moveallcontro ever...

Page 10: ...asdamage theelectricalsystem kk rr 1 5BEFOREOPERATINGTHEMACHINE CONDUCTWARM UPBEFORE OPERAT ON WarmuptheengineandthehydrauIicoil beforeoperatingthemachine Clearallpersonnelfromthemachineandthe area Cl...

Page 11: ...hemachinebeforeattemptingtomoveit Repo anyneedrepairsnotedduring operation Q gl 1 1 DONOTTRAVELWITHTHEBODYIN DUMPPOSITlON Trave ingwiththebodyindumppositionnot onlymakesthevehicIeunstablebut imits drl...

Page 12: ...cle 1 _ K_ DONOTTRYTOTRAVELOVER OBSTRUCTiONS T ingtotraveloverobstaclescouldcause themachineto oseitsbalanceandtopple over Avoidpotentialobstaclesinyourpath Becarefultoavoidtheconditionwhichcould lead...

Page 13: ...lymoveupand downsIopesatadirectangIe v A WATCHTHEVEHlCLEPOSITIONWHlLE TRAVELLINGONSLOPES h t Thiscancreatehazardoussituationswhere thevehiciemaytip veL Observethefollowingpointsregarding vehiciep siti...

Page 14: ...cientstrength width 1ength andthickness Removeice snow orslipPerymateria from therampandtruckdeckbeforebading NEVERmakeaturnonaramp r r rr o f rO 5 OBSERVEPRECAUTlONSON TRANSPORTATION B ocktracksandse...

Page 15: ...lod Wheneverpossible parkonlevelground DONOTPARKTHEMACHINEONA GRADE ParkonaleveIsurface ifnecessarytopark onagrade blockthemachine OBSERVEPRECAUTIONSWHEN PARKINGTHEMACHINEONTHEROAD Ifyouhavetoparkthem...

Page 16: ...theLOCKED position Stoptheengine Turntheenginestartswitchoffandremove thekey O r 2 PERFORMMAINTENANCEWORK CORRECTLY AttachaDONOTOPERATE orsimilar wamingtagtostartswitchorcontroIsbefore servicingorrepa...

Page 17: ...PREVENTCRUSHINGORCUTTiNG NEVERattemptadjustmentswhilethe machineismovingortheengineisrunning unlessothervvisespecified SUPPORTTHEUNDERCARRIAGE WHENWORKINGUNDERTRACKS NEVERa owanyonetoworkundercarriag...

Page 18: ...nderhighpressure Greasecomingoutofthereliefvalveunder pressurecanpenetratethebodycausing injun ordeath Donotwatchthere iefvalvetoseeifgrease isescaping Watchthetrackortrack adjustmentcylindertoseeifth...

Page 19: ...HANDLETHEENGINE COOLANT Atoperatingtemperature theenginecodant ishotandunderpressure Theradiatorand alIIinestoheatersortheenginecontainhot waterorsteam Anycontactcancause severeburns Steamcancausepers...

Page 20: ...edorsp edontohotsurfacesor electricaIcomponentscancauseafire DonotsmokewhilerefuelingorinarefueIing area Donotsmokeinareaswherebatteryare charged orwhereflammablemateria sare stored Donotuseothertypes...

Page 21: ...thatyoucanreadallsafetyslgns Cleanorreplacetheseifyoucannotread thewordsorseethepictures Whencleanlngtheiabelsuseacloth waterandsoap Donotusesolvent gasoline etc YoumustreplaceaIabelifitisdamaged miss...

Page 22: ...orup Travelbackwardtodown 2 Travei ingup downthesteepwhenfully oaded Travelbackwardtoup Travelforwardtodown Loadingandun adingthemachine BesuretoapPlytheparkingbrakeofatrack Putblocksattires 1 Setramp...

Page 23: ...besureto fastenthestopvaIveagaln rfy ufai t fastenitan c ntlnue operatingthemachirle thept mpmaybe aged 1nsidethe engineGover q 1 E s62 RePlaCementOf heIinefil er eIemen rremOVe hePiPing formaln enan...

Page 24: ...beforeoperationtosecuresafeandcorrect operationandmaintenance 2 Observeinstructionsandwamingsonthe operationmanua andwarninglabelswhen operatingorservicingthemachine 3 Beforestartingtheengine makesur...

Page 25: ...zardfromtouching heatedpa s suchas engine mOtOr Or mufflerduringorright a eroperation Nevertouchwhenhot Locatedontheengine cab Signindicatesan electricalhazardfrom handlingthecable Readmanualforsafe a...

Page 26: ...Signindicatesacrush hazardfromfalling body Readmanualand fo owsafety instructionswhen holdingthebodyina raisedposition D40548500 Signindicatesan explosionhazard Neverdrill cutwithgas hitordisassemble...

Page 27: ...headvalve directinjectiontypewithturbocharger No ofcyL bore strokemm6 115x125 TotalpistondisplacementL7 790 RatedoutputkW minr1 ps rpm 185 4 2 000 250 2 000 Max torqueN mlmin 1 kgf mlrpm 879 3 1 700 8...

Page 28: ...oftheoilintheo panLMAX 33 MIN 25 EngineproperL14 5 Coo antTotalamount27 8 TRAVELDRIVE Traveldrivesystem HydraulicStaticTransmi sion HST Transmissionsystem 2speedmotorautomaticcontroIandseiectiowspeed...

Page 29: ...SPECIFICAT ONS 2 2DIMENS ONS 1 DIMENSIONS 3545 eo o1o N 3265 L 2855 7 8 N8 OO oo O Nro 3785 4655 6000 2000 750750 1 o O o o r oo N o 2 3...

Page 30: ...4 15 16 17 18 Protector Loadingspace Upperhinge Reargate Rubbercraw er ldletumb er Safetybar Lower o er Hydraulicpump 9 20 21 22 23 24 25 10 11 Rear z 15 14 Upperro er OsciIlating link Traveldrivegear...

Page 31: ...uellevelgauge Servicehourmeter Enginekeyswitch Headlightswitch Directionindicatorswitch Hornswitch Trave speedse ectswitch Emergencystopswitch Watertemperaturegauge Heaterswitch OPT Lighter cabin Wipe...

Page 32: ...dicatesamalfunctionintheelectrical changingsystem lftheindicatordoesnotgoo sho lyaftertheengineissta edorifthelight comesonwhiletheengineisrunning the machinecanbeoperateduntilrepairscanused thebatter...

Page 33: ...e without oadandbw idlingwarmingup Indicatethe Green range thatthewater temperatureisinthenormaloperating temperaturerange Ifthewatertemperaturerisetoanoverheated situation the Red rangew indicate ift...

Page 34: ...erclockwiseandholdfor15to20seconds toa owheatingoftheglowpiugs lftheenginedoesnotstart orisbeingrestarted aftershutdown tumthekeytoOFFbefore retumingittoSTART Preheat HEAT Operation ON HeadLightSwitch...

Page 35: ...otoperatetravelspeedse ectswitch whiletraveling EmergencyStopSwitch ThesearefortheemergencystoP Depress P sideoftheswitchtoengagethe parkingbrake ThentheparkingbrakeIamplightstoindicate thatthebrakeis...

Page 36: ...OF Knob Donotrunthewiperwhenthewiperrubber sticksotheg assduetofreezing lnsuchacase thewiperrubbermaybedamagedorthemotor mayfail Iffreezinghasoccurredorthewiper hasnotbeenusedformayhours makesurethat...

Page 37: ...or repairtheparkingbrake Other vise the parkingbrakemightfailtowork whichis dangerous Theoverrunalarmstartstoworkwhenthe 1 revolutionspeedbecomes50to200min higherthanthehighidlerevolutionspeed Do Aiar...

Page 38: ...avel everforward Reverse 2 MovethetraveHeverbackward StoP 3 Releasethelevertostopthetrack andapplythebrakes PivotIefttum 4 Movetheleverrightside forward Pivotrighttum 5 Movethe everleftside forward Sp...

Page 39: ...theleveruptoraiseanddumpthe body Hold Whentheleverisreleasedfromeither position the everwillretumtohoId Raiseoriowerbodywiilstop Lower Pushtheleverdowntobwerthebody DumpIever Raise H ld 4 Lower DumpI...

Page 40: ...beltwhenoperating machine Adjusttheseattoa lowful evertravelwith operator sbackagainstseatback Toadjusttheseatforwardorbackward puIIleftand holdlever andmovetheseattothedesired position Re easetheieve...

Page 41: ...are Replacethemif theyarewornordamaged Iftheboltsandnutsofthemountinghardwarearenot correctlyinsta ed theseatbeitcanseparatefromits monting Makecertaintheboltsandnutsarecorrectly installed lfaboltandn...

Page 42: ...nspeedscontrolthe amountofairfbw AirConditionerSwitch Theswitchcontroltheairconditbneron oft function Pushingtheswitchactivatestheair conditioner Whenthisswitchison theindicator shouldbeon L A1rOutlet...

Page 43: ...oopenthe door Openthedoorallthewayandsecureittothe catchonthecabwa foradditiona ventilatbn hk Release il o o Movethecabdoorrelease everupandtowardsthe operator withoperatorinseat tounlatchthedoor from...

Page 44: ...dinformation 1 MachinePre StartChecks CheckaI oftheoilcoolantandfuelleve s RefertotheDailyintheMaintenanceSectionfor moredetailedinformation SeatandSeatBeltChecks Adjusttheseatatthebeginningofeachshif...

Page 45: ...Donotengagethestartermotorformorethan 10secondsatatime Shouldtheenginefa to startwithin10seconds a owthestartermotor tocoolfor2minutes beforeattemptingtostart theengineagain TurnthekeytoOFFbeforetryin...

Page 46: ...umpercabletothenegative boostbatteryterminaHnthesame batterysetasusedinStep6 8 Makefinalconnectionofnegative cabletoframeofthestalled machine notbatterynegative post awayfrombattery fuelor hydraulicii...

Page 47: ...difthedumpisoperated continuouslyunderreliefconditions Operatethecontrolvalvefor10to15 secondsandthenreturnthecontrolleverto theHOLDposltionforfivetotenseconds 2 TowarmupthehydraulicoH movetheengine t...

Page 48: ...d rpm tothedesiredspeed 5 Movethegatelocklever totheUNLOCKED position 6 StraighttraveI Forwarddirectiontravel Pushthebothtravel lever fo ardtotravelfon ard Reversedirectiontravel Pu thebothtraveI leve...

Page 49: ...n MovetherightsidetraveIlever fo ard alIowing themachinetotheieft pivotingonthelefttrack PivotRightTum Movethele sidetravelIever forward a owing themachinetotumtotheright pivotingontheright track Spot...

Page 50: ...ectionoftravelonasbpe whichcouldresultintippingorsides ippingof themachine Avoidchangingthe directionoftravelorgoing sidewaysonaslope RIGHT 1 Travelingonslopeswithanun oadedVehicle Setthetaravelspeeds...

Page 51: ...simpiytostopthevehicle Afterusingthisswitch besuretocheckor repairtheparkingbrake Otherwise the parkingbrakemightfailtowork whichis dangerous Theoverrunalarmstartstoworkwhenthe 1 revolutionspeedbecome...

Page 52: ...peed range Uselowspeedrangewhengoingupanddown sbpesorunevengroundwherebtsoftraveI powerisneeded Agoodpractlceistousethesametravel speedrangegoingdowngradethatwouidbe usedtogoupthegrade Highspeed range...

Page 53: ...oldposltionto hddthebodyafterdumpoperation 6 Pushtheleverdowntobwerthebody 7 Releasethedumplever totheholdpositionto stopthebodyaftercompletelyIowered 8 MovetheleverIock tothebckedposition Dumplever N...

Page 54: ...ndthe carrierstops Besuretoalwayscomplete ycbsethe bodyioweringstopvalveoncethe troubIehasbeenrepaired lfthebodybweringstopvalveisnot completelycbsed theparkingbrake wiIInotfu yrelease causinglower tr...

Page 55: ...lefromthe straightaheadposition Towingthecarrier Whenthecarriergetsstuckforinstanceinmudand cannotescapeunderitsownpoweritmustbe towedbyanothervehicle Insuchcasesattacha shackletoawireropeandattachthi...

Page 56: ...d8 Otons Iength2 9meters S ngho ks o Load5 Otons length8 6meters o 2 9m Load8 Otons length2 9meters bb 19 Cableslingjig m 2 eOP3 0 8t 1 1 1 Prepareawirerope shackleands ing hooksofsu icientstrengthtoh...

Page 57: ...fore oading 2 lnsta1 hebadinglampstothetrai er securely 3 Maintainthesbpeof oadingramps within15degrees 4 Thebodyhas owercomp etelyand positiontheoperatorstationtoforvvard 5 Positionthemachinesothatit...

Page 58: ...etected immediaterepairis essentiaLPleasecontactyourbcalIHI distributor Lug Ironcore CoveringrubberSteelcord CautionswhileworkingandtraveIling Avojdthefo owingwhiletraveIling DONOTTRAVELORWORKONSTONE...

Page 59: ...nsionatthe highand owpartsofrutsand protrusions Thismaycausethe CraWIerStOCOmeO Donotletthecarrierfa frombcations likeIargestonesteps Thismightdamageorbreaktheiron core Makedirectionchangesinseveral S...

Page 60: ...ckly Washawaywithwatera erworkingin IocationswithaIargesaltcontent Salt cancausetheironcoretorustorpeeL ALWAYSUSECORRECTTENSlONON THESHOE CorrecttensionwithapP cation of60kgis20to30mm Upperro er ldIer...

Page 61: ...oo1 andtopreventexcessive temperaturesintheturbochargercenterhousing whichcouldcauseoilcokingproblems Locked a 1GateIock ever N l k StopOperation OFF ON 1 Withthemachinestopped runtheengineforfive min...

Page 62: ...0 AirC eanerServiceAirCleaner ement4 11 FanandAlternatorBeitinspect Adjust4 12 EngineCoolantChangeCoolant WhennotusedLL C 4 20 Eve 500Sen iceHours TightenBo sRetigheningBolt4 13 LineFilterChangeLineFi...

Page 63: ...0hoursEvery500hoursEvery1000hours BodyandcylindersPinsLubricatetheFittingsGO FuelTankDraintheWaterandSediment CheckLevelandChangeOilOH HydraulicTankDraintheWaterandSediment C eantheSuctionStrainer0 Li...

Page 64: ...H46 H68MobiIOi DTE25 DTE26 1 000Hrs AmbientTemp Below 5 CWearProofHydrau icFuluidISO VG32Te usOii32NutoH 32 12 C H 22 36 C DTE24 22 C LowerRoIler650cc per1 000Hrs GeneraI TravelReductionGear6 0 iter1...

Page 65: ...heraised body Usethesafetybarwhenundemeaththebodywitch hasbeenraised 1 Setthesafetybar 1 Raisethebodycompletely 2 Raisethesafetybarandsetittothebracket underthebody 3 Lowerthebodycontactthesafetybarwi...

Page 66: ...hosesand trashbuiidup Correctanyieaksandremoveany trashfromradiator Inspectthehydraulicsystemforleaks lnspectthe tank hoses tubes plugs jointsandfittings Correctany eaks lnspectthehydrau icIevel Maint...

Page 67: ...oil Ievel inse dipstick 3 Maintaintheo eveltotheFULLmarkondipstick Addoilifnecessary 4 Removetheoiifi Iplug andAddoil 5 Checkoi eveL 6 Cleanandinstallthefillplug 7 Closetheaccesscover ChecktheHydrau i...

Page 68: ...lant watermixtureasnecessary 4 lfthereservetankisempty removethecoveron theengine Addcoolanttotheradiator Slowlyloosenfi cap oftheradiatortoreleasepressure 5 Inspecttheconditionofthecap9asket Rep acet...

Page 69: ...3 Drainwaterandsedimentintosuitablecontainer Waterseparatorposition o NOTE Alwaysdisposeofdrainedfluidsas estabiishedbylocalregulations 4 Cbsethedrainp ug TravelA arm ifEquipped Test Themachinemustbe...

Page 70: ...ting 1 Lubricatefittings and forthedump cylindersbottomandrod 2 Lubricatethefittings attheconnectionofthe bodyandmainframe 3 Lubricatethefittings onthero erlinkpins the ralsed FUELTANK O DraintheWater...

Page 71: ...a powderorforeignmatterisfoundinit contactour sa essen iceshop Replacing tercartridges lUsingafi terwrench tumtheca ridge countercbckwiseandremoveit 2C eanthesea surfaceofthefilterbody ApP ya thincoat...

Page 72: ...mp removethedust cap 3 Removethebaffle fromthedustcap Cleantheinsideofthedustcap 4 lnsta lthebaffle tothedustcap 5 RemovethewingboIt andtakeout thee ement Cleantheinsideoftheaircleaner housing 6 FiIte...

Page 73: ...midway betweenthepulieys Correctlyadjustedbe tswil deflect10to15mm ToAdjust 1 Toadjustthebelts oosenmountingbolts and bracketbo t 2 Movecomponentinoroutasrequiredtoobtain thecorrectadjustment 3 Tighte...

Page 74: ...mwithspecifiedtorques oo 1 3 No ThreadSizeTighteningTorque SpecialtighteningWrenchSize mm kgf mN m TravelreductionGear30M2048 7476 Sprocket30M2048 7476 Lowerroller36M2484 1 92 5825 908 2 Generaltorque...

Page 75: ...erhead 4 Loosenthecase andre ovetheused element 5 Cieantheinsideofthecase andfiiterhead 6 Insta thenewelementtothecase 7 lnstallthecase tothefilterbase 8 Starttheengineandoperateitafewminutes inspectf...

Page 76: ...o314 0fatum 5Afterfittingthecar ridge releasetheair Fuelfilter Feedpump Ol o o H h Filter ca ridge Applyafilter wrench DrainpIug Re easingairfromafuelsystem Whenafue filterisdisassem edorafueltankis e...

Page 77: ...ebottom 2 RemoveoilIevelplug 3 lshouldbetothebottomofoi evelplug opening 4 Addoilthroughtheopenlngofoi evelplug if necessa y 5 eanplug uslngadeannonflammable solvent 6 InstaIIleveiplug 7 Repeatprocedu...

Page 78: ...agecould result Donotcleanthefiltere ementsby bumpingortapPingthem Donotusefilterelementwithdamaged pleats gasketsorseals Enginedamagecouldresult 6 lnstaIlanewcleane ement and tightenthewingbolt 7 Ins...

Page 79: ...3 CleantheplugsusingacIeannonflammable solvent 4 Instalidrainplug 5 Fillthetravelreductiontobottomoflevelplug opening 6 lnsta leve plug 7 PerformSteps1 60ntheothertravelreduction Usingadifferentcontai...

Page 80: ...isposeofusedoilandfilteras establishedby ocalregulations 4 Removethestrainercover fromthehydraulic tankandcleanthestrainer 5 CIeantheinsideofthetankwiththec eanoil 6 lnspecttheO ringandrep aceitifdama...

Page 81: ...ecap 3 Openthedrainvalvesandallowthecoolantto drain Drainvalvesbcatedundertheradiatorandthe cylinderblocklef tside 4 C osethedrainvalves Fillthesystemwith CIeaningSO UtiOn 5 Startandruntheenginefor1 2...

Page 82: ...ng Life Coolantisthereforerecommended forusewiththismachinewhenexchangingits coolant MixingRatioofLong Life Coolant ThemixingratioofLong Life Coolantwithwater determinesthefreezingPoint Selectthemixin...

Page 83: ...scorrect 2 Operatethemachinebackandforthto equalizepressure 3Checktheamountoftracksagagain andadjustasnecessa TrackLoosening 1 RemovesoHdepositedonidlerbearing 2 Loosenthecheckvalve onetum onlytoaIlow...

Page 84: ...enrequired lfanyelectrolyteis sp led repiaceitwithfreshsulfuricacid ofsamespecificgravityasthatof remainingince Levelofelectrolyte mustneverfaHbelowtopsofplates 1 Cleanliness Anyacidthatmayhavebeenspi...

Page 85: ...ed Replace 1 TumthestartswitchtotheOFFposition 2 Pu11theratchandremovethecoverforfuse acceSS 3 Changethedamagedfusetonewone Fuseamperage 20A Fusebox atch Cover r FUS ELINK Thefusiblelinkisprovidedbetw...

Page 86: ...sectioniscorrodedandhaswhite powderattachedonthesurface usewarmwater towipeitoff Thiswi ibeveryeffectivein deaning 3 lftheterminalareaisbadlycorroded takethe terminalsectionoff andcleanitwithawirebrus...

Page 87: ...cementls 0 30in rmoredeep recommendedwhen IugIs5mm n Lug i i Stee c rd exposed SteelcordcuUl o 2 ExposureofSteelCords lfsteelcordisexposedbecauseof wearyrubberordamage repIaceitwith brand newone 3 Cut...

Page 88: ...laceorrepairanycooling componentfoundtobedefective radiator P ope system 2 Condensationinthefueltank contaminatesthefue supplywithwater whichcanfreezeinthefueHinesand blockthefuelfbwtotheenglne To min...

Page 89: ...important becauseithelpsdissipateheat Check theoi levelfrequentlyandaddoilas requiredtomalntainrequlredIevel Too Iittieoilwilihinderheatdissipation 2 Toensurepropercoolantcirculation drainandflushthec...

Page 90: ...aybeexposedtothe deterioratingeffectsofsalt moisture or both Toprotectexposedmetallic surfaces wiring paintandotheritems keepthemdryandwe ubricatedwhere saltorhighhumidityareencountered Followtherecom...

Page 91: ...formfiIIthefuel Iubrication andoiI change Storethebatteryafterremovethenegative terminalandcoveringitordismountingthebattery fromthemachine Lockthedump everwiththe ocklever DuringStorage 9 o lfyouhave...

Page 92: ...ornozzle Insuf cientcompressedpressure Repairpa s Engineoilpressure Shortofoi noilpan SUPP yoiI waming amp ights Cloggedoi ter Rep acee ement Defectofoilpressureswitch Replacepa s Defectofmonitor Repi...

Page 93: ...oesnotchan9eevenifchangingse ectors DiscontinuityordisconnectionofeieCtriCWireS Defectoflimitswitchforselector DefectofsolenoidvalveforoReconnectwires Replace imitswitch RepIacesolenoidvalue Machinecu...

Page 94: ...CPmUD eV aV10 nOC re 00CHO I L ____ ____ __________ 1 1 __ _rr_ ___ _ I SetPressureforRe efVa ves Fortravel speedshl Suction strainer Locations temVa vesSetPressure MPa2kgf cm A1 ForwardB1 ReverseP Pu...

Page 95: ...niT2r 1 11111Ps111 4 f Ps2114 Hosell 2rHose1 B2 iili 1 iT41 lr 1 li i IIlIII 1 4 1 1 1 11 IItIII 1 IIl lll 1 Cracking eii iiilOII lCooIer lCrackhgP essu e 10 4 1 1 1 __ e 1 1 4 rolationwhen 111 1 1 1...

Page 96: ...or EnginetachometerHourmeter _ oConbinatlonswllch e B RYGB Y RWGWLW 1 Horm afeLyreIayrelay Parking mp P R F EL TE P 5LighlreIay LlghlreIay C2 F asherreiay LRe ay forLhesta er 2 BC1Re aylforLheparkingI...

Page 97: ...n March2008 A rightsresenled lC100 2 0PERATIONMANUAL IHI Editing PublishingOffice lHlConstru tionMa hinerylimited ProductSupPortDepartment 236 8611 3174 3174Showa machi Kanazawa ku Yokohama Kanagawa 2...

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Summary of Contents for IC100-2

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IHI IC100-2, Operation Manual, Page: 64 / 97

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Summary of Contents for IC100-2

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